An engineer pondering chemical processes for use in space learned in an advanced postgraduate course in Astrochemical Engineering. Credits: DALL∙E 3
In a paper in the journal Sustainability a global team of researchers has created a two year curriculum to train the next generation of engineers who will design the chemical processes for the new industrial revolution expected to unfold on the high frontier in the next few decades.
Current chemical engineering (ChE) training is not adequate to prepare the next generation of leaders who will guide humanity through the utilization of material resources in space as we expand out into the solar system.
Astrochemical Engineering is a potential new field of study that will adapt ChE to extraterrestrial environments for in situ resource utilization (ISRU) on the Moon, Mars and in the Asteroid Belt, as well as for in-space operations. The body of knowledge suggested in this paper, culminating in Master of Science degree, will provide training to inform the design ISRU equipment, life support systems, the recycling of wastes, and chemical processes adapted for the unique environments of microgravity and space radiation, all under extreme mass and power constraints.
The first year of the program focuses on theory and fundamentals with a core module teaching the physical science of celestial bodies of the solar system, low gravity processes, cryochemistry (extremely low temperature chemistry), and of particular interest, circular systems as applied to environmental control and life support systems (ECLSS) to recycle materials as much as possible. Students have the option to specialize in either process engineering or a more general concentration in space science.
For the process engineering option in year one, students will learn how materials and fluids behave in the extreme cold of space. This will include the types of equipment needed for processes in a vacuum environment including microreactors and heat exchangers, as well as methods for separation and mixing of raw materials.
In the space science specialization, year one will include production of energy and its utilization in space. Applications include solar energy capture and conversion to electricity, nuclear fission/fusion energy, artificial photosynthesis, and the role of energy in life support systems.
In the second year, students learn basic chemical processes for ISRU on other worlds. Processes such as electrolysis for cracking hydrogen and oxygen from water; and the reactions Sabatier, Fischer-Tropsch and Haber-Bosche for production of useful materials.
The second year process engineering specialization focuses on ISRU on the Moon with ice mining, processing regolith and fluid transport under vacuum conditions. Propulsion systems are also covered including methane/oxygen engines, hydrogen logistics, cryogenic propellent handling in space and both nuclear thermal and electric propulsion. Space science specialization in year two covers life support systems and space agriculture.
A design project is required at the end of each year to demonstrate comprehension of the concepts learned in the curriculum, and is split between an individual report and a group project.
Image of ice in a crater on the Martian plain Vastitas Borealis captured by the European Space Agency’s Mars Express orbiter. Credits: ESA/DLR/Freie Universitat Berlin (G. Neukum)
When we establish outposts and eventually, settlements on the Moon or Mars it would be economically beneficial if we did not have to create supply chains from Earth for water, breathable air and the fuel we will need for our rockets. This is why sources of water ice in the permanently shadowed craters at the lunar poles and in glaciers in the equatorial regions on Mars are so attractive as early destinations. Once we get there what equipment will we need to process this valuable resource? The typical way envisioned for cracking water in situ on the Moon or Mars to produce oxygen and hydrogen is through electrolysis. But this method requires a lot of power. There may be a more efficient way. New ESA sponsored research by scientists* in the UK and Europe examines a novel method that mimics photosynthesis in plants using a photoelectrochemical (PEC) device. The findings were published June 6 in Nature Communications.
PEC reactors are currently being studied on Earth for water splitting to produce green hydrogen from sunlight. Since they only rely on solar energy for power they are ideal for space applications. One type of device consists of a semiconductor photocathode immersed in an electrolyte solution that absorbs solar energy for a reaction to split hydrogen from water molecules. Oxygen is produced at the anode of the cell. PEC devices can be fabricated as panels similar to photovoltaic arrays. For use on Mars, the authors analyze another similar PEC technology using a gas-diffusion electrode to reduce atmospheric carbon dioxide in a reaction producing methane for rocket fuel.
The authors modeled the performance of these devices subjected to the expected environmental conditions on the Moon and Mars. Specifically, they looked at attenuation from the accumulation of dust on the PEC cells caused by micrometeorites pulverizing the lunar surface, coupled with the solar wind inducing an electrostatic charge in the resulting dust. And of course dust storms are relatively frequent on Mars which could significantly degrade performance. To address this problem self cleaning coatings are suggested as a solution. Solar irradiance was also considered as it would be reduced at the orbit of Mars. It was concluded that the PEC performance could be significantly boosted with solar concentrators by a factor of 1000 enabling higher production rates and power densities, especially on Mars.
An added advantage for space-based application of this technology is the elements needed to construct PEC devices are readily available on these worlds obviating the need to transport them from Earth and thereby significantly reducing costs.
“…in-situ utilization of elements on both, the Moon and Mars, is feasible for the construction of PEC devices.”
The technology is ideal to augment the production of oxygen in environmentally controlled life support systems of habitats that may not initially be 100% closed and cannot easily be resupplied with consumables from Earth. A competing technology for oxygen production which was recently demonstrated on Mars is the Mars Oxygen In-Situ Resource Utilization Experiment (MOXIE) which functions via solid oxide electrolysis of carbon dioxide. This process requires high temperatures and therefore, more energy presenting a challenge when increased production of oxygen will be required for large settlements. The author’s analysis show that the PEC devices are more energy efficient and can easily be scaled up.
“Oxygen production via unassisted PEC systems can … be carried out at room temperature … suitable to be housed in temperature controlled space habitats.”
* Authors of the Nature Communications article Assessment of the technological viability of photoelectrochemical devices for oxygen and fuel production on Moon and Mars: Byron Ross at the University of Warwick, UK; Sophia Haussener at Ecole Polytechnique Fédérale de Lausanne, Switerland; Katharina Brinkert, University of Bremen, Germany
Artist’s impression of a lunar landing pad. Credits: SEArch+
When humanity returns to the Moon and begins to build infrastructure for permanent settlements, propulsive landings will present considerable risk because rocket plumes can accelerate lunar dust particles in the bare regolith to high velocities which could result in considerable damage to nearby structures. Obviously, nothing can be done about the first spacecraft that will return to the moon later this decade unless they use their own rocket plume to create a landing pad like the concept proposed in a NIAC Grant by Masten Space Systems (now part of Astrobotic).
Flight Alumina Spray Technique (FAST) instant landing pad deployment during lunar landing. Source: Matthew Kuhns, Masten Space Systems Inc (now Astrobotic)
Therefore, before significant operations can begin on the Moon that require lots of rockets, a high priority will be construction of landing pads to prevent sandblasting by rocket plume ejecta of planned structures such as habitats, science experiments and other equipment. Several methods are currently being studied. Some require high energy consumption. Others could take a long time to implement. Still others are technologically immature. Which technique makes the most economic sense? Phil Metzger and Greg Autry examine options for the best approach to this urgent need in a November 2022 paper in New Space.
A lunar landing pad should have an inner and outer zone. The inner zone will have to withstand the intense heat of a rocket plume during decent and ascent. The outer zone can be less robust as the expanding gases will cool rapidly and decrease in pressure but will still be expanding rapidly, so erosion will have to be mitigated over a wider area.
Landing pad layout showing inner and outer zone measurements proposed in this study (Figure 1 in paper). Credits: Philip Metzger and Greg Autry / New Space – Lunar surface image credit: NASA.
Several processes of fabricating landing pads were examined by the authors. Sintering of regolith is one such technique, where dust grains are heated and fused by a variety of methods including microwave heating or focused solar energy. SSP has reported on the latter previously, but in this study it was noted that that technology needs further development work. Fabricating pavers by baking in ovens in situ was also examined in a addition to infusion of a polymer into the regolith to promote particle adhesion.
An economic model was developed to support construction of landing pads for NASA’s Artemis Program based on experimental data and the physics for predicting critical features of construction methods. Factors such as the equipment energy consumption, the mass of microwave generators compared to the power output needed to sinter the soil to specified thickness, and the mass of polymer needed to infuse the regolith to fabricate the pads were included in the model. Other factors were considered including the costs associated with program delays, hardware development, transportation of equipment to the lunar surface, and reliability.
When varying these parameters and comparing different combinations of manufacturing techniques, the trade study optimized the mass of construction equipment to balance the costs of transportation with program delays. The authors found that from a cost perspective, microwave sintering makes the most sense for both the inner and outer regions of the landing pad, at least initially. When transportation costs come down to below a threshold of $110K/kg then a hybrid combination of microwave sintering in the inner zone and polymer infusion of regolith in the outer zone makes the most sense.
Once astronauts land safely and begin EVAs on the lunar surface, they can keep from tracking dust into their habitat by taking an electron beam shower.
Other lunar dust problems and their risks can be mitigated with solutions covered previously on SSP.
Hubble Space Telescope image of Mars showing clouds in atmosphere near the poles and the extinct volcano Olympus Mons at right. The primary constituents of the Martian air are carbon dioxide (95%) and nitrogen (~3%). Credits: NASA
A new technology funded by ESA is under development in Belgium and Portugal that could produce breathable air, oxidizer for rocket fuel and nitrogen for fertilizer out of thin air on Mars. Using a high energy plasma, researchers at the University of Antwerp and the University of Lisbon published independent results that look promising as a source of oxygen for life support and propulsion, plus nitrogen oxides as fertilizer to grow crops.
Team Antwerp heated simulated Martian atmosphere with microwaves in a plasma chamber. The electrical energy cracked the carbon dioxide and nitrogen in the gas into highly reactive species generating oxygen which, in addition to creating breathable air and oxidizer for fuel, was combined with the nitrogen to create useful fertilizer.
The scientists in Lisbon used direct current to excite the gases into a plasma state, literally creating lightning in a bottle. This team focused only on the production of oxygen.
The efficiency of these processes is quite impressive. For example, when compared to the Mars Oxygen In Situ Resource Utilization Experiment (MOXIE) on NASA’s Perseverance rover, the Antwerp system uses the same input power, about 1kWh, but produces 47 g per hour which is about 30 times faster. MOXIE uses solar energy to electrochemically split carbon dioxide into oxygen ions and carbon monoxide, then isolates and recombines the oxygen ions into breathable air.
Image of the toaster-sized Mars Oxygen In Situ Resource Utilization Experiment (MOXIE) being installed on the Perseverance rover at the Jet Propulsion Laboratory prior to launch. Credit: NASA/JPL-Caltech
The research is in early days but has the potential for benefits on Earth too. The amount of energy needed to fix nitrogen in fertilizer for terrestrial crops is significant and releases considerable amounts of carbon dioxide to support worldwide agriculture. This plasma technology, if it can be commercialized, has the potential to reduce the carbon footprint of Earth-based fertilizer production. The fact that the process has duel-use provides a profit motive for development of the equipment and scaling up production, which could lead to improvements in efficiency and reduction in the mass for space applications.
We love ISRU technology that facilitates production of consumables using local resources at space destinations, thereby reducing the mass that needs to be transported to support space settlements and enabling them to become self-sustaining.
Image credit: NASA/Goddard/Arizona State University
The Cislunar Science and Technology Subcommittee of the White House Office Science and Technology Policy Office (OSTP) recently issued a Request for Information to inform development of a national science and technology strategy on U.S. activities in cislunar space.
Dennis Wingo provided a response to question #1 of this RFI, namely what research and development should the U.S. government prioritize to help advance a robust, cooperative, and sustainable ecosystem in cislunar space in the next 10 to 50 years?
In a prolog to his response Wingo reminds us that historically, NASA’s mission has focused narrowly on science and technology. What is needed is a sense of purpose that will capture the imagination and support of the American people. In today’s world there seems to be more dystopian predictions of the future than positive visions for humanity. We seem to be dominated by fear of “…doom and gloom scenarios of the climate catastrophe, the degrowth movement, and many of the most negative aspects of our current societal trajectory.” This fear is manifested by what Wingo defines as a “geocentric” mindset focused primarily within the material limitations of the Earth and its environs.
“The question is, is there an alternative to change this narrative of gloom and doom?”
He recommends that policy makers foster a cognitive shift to a “solarcentric” worldview: the promise of an economic future of abundance through utilization of the virtually limitless resources of the Moon, Asteroids, and of the entire solar system. An example provided is to harvest the resources of the asteroid Psyche which holds a billion times the minable metal on Earth, and to which NASA had planned on launching an exploratory mission this year but had to delay it due to late delivery of the spacecraft’s flight software and testing equipment.
Artist rendering of NASA’s Psyche Mission spacecraft. Credits: NASA/JPL-Caltech/Arizona State Univ./Space Systems Loral/Peter Rubin
Back to the RFI, Wingo has four recommendations that will open up the solar system to economic development and address many of the problems that cause the geocentrists despair.
First, we should make the Artemis moon landings permanent outposts with year long stays as opposed to 6 day “camping trips”. This should be possible with resupply missions by SpaceX as they ramp up Starship launch rates (assuming the launch vehicle and lander are validated in the same timeframe, which seems reasonable). Next, we need power and lots of it – on the order of megawatts. This should be infrastructure put in place by the government to support commerce on the Moon. By leveraging existing electrical power standards and production techniques, large scale solar power facilities could be mass produced at low cost on Earth and shipped to the moon before the capability of in situ utilization of lunar resources is established. Some companies such as TransAstra already have preliminary designs for solar power facilities on the Moon.
Which brings us to ISRU. The next recommendation is to JUST DO IT. This technology is fairly straightforward and could be used to split oxygen from metal oxides abundant in lunar regolith to source air and steel. Pioneer Astronautics is already developing what they call Moon to Mars Oxygen and Steel Technology (MMOST) for just this application.
Conceptual illustration of the Lunar OXygen In-situ Experiment (LOXIE) Production Prototype. Credits: Mark Berggren / Pioneer Astronautics
And lets not forget the wealth of in situ resources that could be unlocked via synthetic geology made possible by Kevin Cannon’s Pinwheel Magma Reactor.
Conceptual depiction of the Pinwheel Magma Reactor on a planetary surface in the foreground and in free space on a tether as shown in the inset. Credits: Kevin Cannon
Of course there is water everywhere in the solar system just waiting to be harvested for fuel and life support in a water-based economy.
Illustration of an ice extraction concept for collection of water on the Moon. Credits: George Sowers / Colorado School of Mines
Wingo’s final recommendation is industrialization of the Moon in preparation for the settlement of Mars followed by the exploration of the vast resources of the Asteroid Belt. He makes it clear that this is more important than just a goal for NASA, which has historically focused on scientific objectives, and should therefore be a national initiative.
“…for the preservation and extension of our society and to preclude the global fight for our limited resources here.”
With the right vision afforded by this approach and strong leadership leading to its implementation, Wingo lays out a prediction of how the next fifty years could unfold. By 2030 over ten megawatts of power generation could be emplaced on the Moon which would enable propellant production from the pyrolysis of metal oxides and hydrogen production from lunar water. This capability allows refueling of Starship obviating the need to loft propellent from Earth and thereby lowering the costs of a human landing system to service lunar facilities. From there the cislunar economy would begin to skyrocket.
The 2040s see a sustainable 25% annual growth in the lunar economy with a burgeoning Aldrin Cycler business to support asteroid mining and over 1000 people living on the Moon.
By the 2050s, fusion reactors provide power and propulsion while the first Ceres settlement has been established providing minerals to support the Martian colonies.
“The sky is no longer the limit”
By sowing these first seeds of infrastructure a vibrant cislunar economy will enable sustainable settlement across the solar system. A solarcentric development mythology may be just what is needed to become a spacefaring civilization.
Artist’s concept of an O’Neill space colony. Credits: Rachel Silverman / Blue Origin
Illustration showing concept of operations of the RedWater mining system for water extraction on Mars developed by Honeybee Robotics. Credits: Mellerowicz et al. via New Space
The editorial in the latest issue of New Space, coauthored by two of SSP’s favorite ISRU stars, Kevin Cannon and George Sowers, describes the dawning age of space resource utilization. Cannon, who guest edits this issue, and Sowers are joined by the rest of the leadership team of the graduate program in Space Resources at the The Colorado School of Mines: Program Director Angel Abbud-Madrid and professor Chris Dreyer. The program, created in 2017, has over 120 students currently enrolled. These are the scientists, engineers, economists, entrepreneurs and policymakers that will be leading the economic development of the high frontier, creating the companies and infrastructure for in situ resource utilization that will enable affordable and prosperous space settlement.
How can regolith on the Moon and Mars be refined into useful building materials? What are the methods for extracting water and oxygen from other worlds for life support systems and rocket fuel? Is it legal to do so? Will private property rights be granted through unilateral legislation? What will space settlers eat? The answers to all these questions and more are addressed in this issue, many of the articles free to access.
One of my favorite pieces, the source of this post’s featured image, is on the RedWater system for harvesting water on Mars. This technology, inspired by the proven Rodwell system in use for sourcing drinking water at the south pole, was developed by Honeybee Robotics, just acquired by Blue Origin earlier this year. End-to-end validation of the system under simulated Mars conditions demonstrated that water could be harvested from below an icy subsurface and pumped to a tank up on the surface.
We need to start thinking about these technologies now so that plans are ready for implementation once a reliable, affordable transportation system comes on line in the next few years led by companies such as SpaceX and others. Sowers has been working on thermal ice mining on cold worlds throughout the solar system for some time, predicting that water will be “the oil of space”. Cannon has been featured previously on SSP with his analytical tools related to lunar mining, the Pinwheel Magma Reactor for synthetic geology and plans for feeding millions of people on Mars.
Conceptual overview of the lunar Rosas Base derived from a SpaceX Starship tipped on its side and covered with regolith. Credits: International Space University, Space Studies Program 2021 Team*. The name of the base is in memory of Oscar Federico Rosas Castillo
During Elon Musk’s recent Starship update from Boco Chica, Texas he said that he was “highly confident” that Starship would reach orbit this year. He also predicted that the cost of placing 150 tons in LEO could eventually come down to as low as $10 million per launch, and that “…there are a lot of additional customers that will want to use Starship. I don’t want to steel their thunder. They’re going to want to make their own announcements. This will get a lot of use, a lot of attention….”
“Once we make this work, its an utterly profound breakthrough in access to orbit….the use cases will be hard to imagine.” – Elon Musk
One such potential use case was worked out in detail by a team* of students last year during the International Space University’s (ISU) Space Studies Program 2021 held in Strasbourg, France. Called Solutions for Construction of a Lunar Base, the project used the version of Starship currently under development by SpaceX for the Human Landing System component of NASA’s Artemis Program as the basis for a habitat on the Moon. The concept was also described in a paper at the 72nd International Astronautical Congress in Dubai last October. The mission of the project was:
“To develop a roadmap for the construction of a sustainable, habitable, and permanent lunar base. This will address regulatory and policy frameworks, confront technological and anthropological challenges and empower scientific and commercial lunar activities for the common interest of all humankind.”
The team did an impressive job working out solutions to some of the most challenging issues facing humans living in the harsh lunar environment like radiation, micrometeorites, and hazardous lunar dust. They also dealt with human factors, physiological and medical problems anticipated under these conditions. Finally, the legal aspects as well as a rigorous financial analysis was conducted to support a business plan for the base in the context of a sustainable cislunar economy. The report is lengthy and challenging to summarize but here are some of the highlights.
A decommissioned Starship forms the primary core component of the outpost having its fuel tanks converted to living space of considerable volume. This has precedent in the U.S. space program when NASA modified an S-IVB stage of a Saturn V to create Skylab. The team envisions extensive use of a MOdular RObotic Construction Autonomous System (MOROCAS) outfitted with specific tools to perform a variety of activities autonomously which would reduce the need for extravehicular activities (EVA) thereby minimizing risks to crew. The MOROCAS would be utilized to tip the Starship on its side, pile regolith over the station for radiation protection and a range of other useful functions.
Medical emergencies were considered for accidents anticipated for construction activities in the high risk lunar environment. The types of injuries that could be expected were assessed to inform plans for needed medical equipment and facilities for diagnosis and treatment.
As discussed by SSP in a previous post, hazards from lunar regolith must be mitigated in for any activities on the moon. The solutions proposed included limiting dust inhalation through monitoring and smart scheduling EVAs, the use of dust management systems utilizing electrostatic removal mechanisms and intelligent design of equipment. In addition, landing sites and travel routes would be prepared either through sintering of regolith or compaction to prevent damage to structures by rocket plumes.
Funding of the Rosas Base was envisioned to be implemented via a public/private partnership administered by an international authority called the Rosas Lunar Authority (RLA). The RLA management would be structured as an efficient interface between participating governments while being capable of responding to policy and legal challenges. It would rely on public financing initially but eventually shift to private financing supplemented by rental of the base to stakeholders and interested parties.
Finally the team examined the value proposition driving establishment of the base. Sociocultural benefits, scientific advancements and technology transfer would be the primary driving factors. Initial market opportunities would be targeted at the scientific community in the form of data and lunar samples. Follow-on commercial activities that would attract investors could include launch services to orbit, cislunar spacecraft services, propellent markets in lunar orbit and LEO, communications networks in cislunar space and commercial activities on the surface such as supplies of transportation and mining equipment, habitats, and ISRU facilities.
The surface of the Moon provides exciting opportunities for scientific experimentation, medical research, and commerce in the cislunar economy about to unfold in the next decade. The unique capabilities of Starship and the solutions proposed in this report support a sustainable business model for a permanent outpost like the Rosa Base on the Moon.
Conceptual illustration of an emerging cisluar economy. Credits: International Space University, Space Studies Program 2021 Team*
An underground habitat on Mars excavated by autonomous rovers reinforced with 3D printed concrete from Martian regolith. Credits Henriette Bier et al.* / Technical University Delft
A team* of researchers at Technical University Delft (TUD) in the Netherlands led by Henriette Bier published a paper last year describing a method for robotically excavating and building structures in cavities below the surface of Mars to provide living spaces for colonists that would be both protected from radiation and thermally insulated from extreme cold. The process would be initiated by autonomous digging rovers hogging out tunnels in a spiral pattern and utilizing the excavated regolith to create concrete for the next step. Using a process developed by TUD called Design-to-Robotic-Production (D2RP) the concrete would be extruded by a 3D printer to reinforce the tunnel walls. Called “Scalable Porosity” TUD has pioneered this process for Earth based architectural applications.
The assumption is that the generated structure is a structurally optimized porous structure, which has increased insulation properties … and requires less material and printing time.
Credits: Technical University Delft
Once structurally sound, the material between the tunnels would be removed to create habitat spaces to be filled by inflatable structures made from materials also sourced in situ.
Although not addressed in detail in the article the authors propose that electrical power be provided by a combination of solar energy and an innovative kite based platform, a highly efficient airborne energy system based on soft wing technology pumped by persistent winds at high altitudes. TUD pioneered this renewable energy technology based on inflatable membrane wings tethered to a ground based generator through its Kite Power research group. A startup called Kitepower B.V. was spun off as a result of this research to commercialize the technology hear on Earth.
Credits: Kitepower B.V.
The D2RP process is data driven and
“…integrates advanced computational design with robotic techniques in order to produce architectural formations by directly linking design to building production.”
For example, the habitat will require a life support system which includes a plant cultivation facility, water recycling and oxygen production controls. These design inputs are coded in the 3D printing program to fabricate the structure around sensor-actuator systems that regulate plant growth and wiring for control mechanisms.
TUD’s goal is to develop a fully self sufficient D2RP system for fabricating subsurface settlements on Mars via ISRU.
* TUD Team members: Henriette Bier, Edwin Vermeer, Arwin Hidding, Krishna Jani
Artist rendering of an earlier version of Starship (formerly BFR, Interplanetary Transport System) approaching Mars. Credits: SpaceX
A mission architecture for Starship is described in a preprint open access article published online December 2 to be released in the next issue of the New Space Journal. The paper lays out a proposed strategy for using the yet to be validated SpaceX reusable spacecraft to establish a self sustaining colony on Mars. The authors* are a mix of space practitioners from NASA, the space industry and academia. No doubt Elon Musk may be thinking along these lines as he lays his company’s plans to assist the human race in becoming a multi-planet species.
Starship is a game changer. It is being designed from the start to deposit massive payloads on The Red Planet. It will be capable of delivering 100 metric tons of equipment and/or crew to the Martian surface, and after refueling from locally sourced resources, returning to Earth. This capability will not only enable extensive operations on Mars, it will open up the inner solar system to affordable and sustainable colonization.
Some of the assumptions posited for the mission architecture are based on Musk’s own vision for his company’s flagship space vehicle as articulated in the New Space Journal back in 2017, namely that two uncrewed Starships would initially be sent to the surface of Mars with equipment to prepare for a sustainable human presence.
“These first uncrewed Starships should remain on the surface of Mars indefinitely and serve as infrastructure for building up the human base.”
The initial landing sites will be selected based on where the water is. The priority will be finding and characterizing ice deposits so that humans will eventually be able to locally source water for life support and to produce fuel for the trip home. The automated payloads of these initial missions will be mobile platforms similar in design to equipment planned for upcoming robotic missions to the Moon in the next couple of years. One such spacecraft, the Volatiles Investigating Polar Exploration Rover (VIPER) is discussed with its suite of instruments that will be used to assess the composition, distribution, and depth of subsurface ice to inform follow-on ISRU operations.
“The use of water ice for ISRU has been determined as a critical feature of sustainability for a long-term human presence on Mars.”
Conceptual depiction of the NASA VIPER rover planned for delivery to the Moon’s south pole in late 2023. A mobile platform with a similar suite of instruments based on this design could be launched to Mars aboard Starship. Credits: NASA
To harvest water from subsurface ice the authors suggest using proven technology such as a Rodriguez Well (Rodwell). In use since 1995, a Rodwell has been providing drinking water for the U.S. research station in Antarctica. The U.S. Army Engineer Research and Development Center’s (ERDC) Cold Region Research and Engineering Laboratory (CRREL) has been working with NASA to prove the technology for use in space in advance of a human outpost on Mars.
Diagram depicting how a Rodriquez Well works. Credits: U.S. Army Engineer Research and Development Center
“Rodwell systems are robust and still in routine use in polar regions on Earth.”
The next order of business is power generation. The authors suggest using solar power as a first choice because the technology readiness level is the most mature at this time. Autonomous deployment of a photovoltaic solar array would be carried out on the initial uncrewed missions. But due to frequent dust storms that could diminish the array reliability, nuclear power may be a more appropriate long term solution once space based nuclear power is proven. NASA’s Glenn Research center is working on Fission Surface Power with plans for a lunar Technology Demonstration Mission in the near future. A solid core nuclear reactor is also an option as the technology is well understood.
These initial missions will robotically assess the Martian environment at the landing sites to inform designs of subsequent equipment to be delivered by crewed Starship missions in future launch windows occurring every 26 months. Weather monitoring will be performed as well as measurements of radiation levels and geomorphology to inform designs of habitats and trafficability. Remotely controlled experiments on hydroponics will also be performed to understand how to produce food. Testing will be needed on excavation, drilling, and construction methods to provide data on how infrastructure for a permanent colony will be robustly designed.
Starship’s ample payload capacity will allow prepositioning of supplies of food and water to support human missions before self sustaining ISRU and agriculture can be established. Communication equipment will be deployed and landing sites prepared for the arrival of people. Much of these activities will be tested on the Moon ahead of a Mars mission.
Production of methane and oxygen in situ on Mars will enable refueling of Starship for the trip home, as envisioned in 1990 by Robert Zubrin and David Baker with their Mars Direct mission architecture. Zubrin’s Pioneer Astronautics may even play a role through provision of equipment for ISRU as they are already working on hardware that could be tested on the Moon soon. One could envision a partnership between Zubrin and Musk as their organizations have common visions, and Zubrin has written about the transformative potential of Starship. When people arrive on Starship during a subsequent launch window after the placement of uncrewed vehicles, further testing of ISRU and life support equipment will be performed with humans in the loop to validate these technologies that will enable Mars settlements to sustain themselves.
If Musk is successful in establishing a permanent self-sustaining colony on Mars will it be a true settlement? The National Space Society in their definition says that a space settlement “..includes where families live on a permanent basis, and…with the goal of becoming…biologically self-sustaining…”, i.e. capable of human reproduction. The definition is agnostic as to if the settlement is in space or on a planetary surface. Musk wants to established cities on the planet housing millions of people by mid century. But does this make sense if settlers can’t have healthy children in the lower gravity of Mars? SSP explored this question in a recent post. Hopefully, once Starship becomes operational, an artificial gravity research facility in LEO will be high on Musk’s priority list to answer this question before he gets too far down the Martian urban planning roadmap. Would he ever consider a change in space settlement strategy in favor of O’Neill type free space colonies? Starship could certainly help facilitate the realization of that vision.
If all goes according to plan, SpaceX will attempt the first orbital flight of a Starship prototype sometime next year, which also happens to be when the next launch window opens up for trips to Mars. Obviously, nothing in rocket development goes according to plan, so the initial flight ready design is at least a year away optimistically. And we know Musk’s timelines are notoriously aspirational. As ambitious as Musk is in driving his company toward the goal of colonizing Mars, it seems unlikely that an initial uncrewed mission with all its flight ready automated hardware as described above could be ready by the next launch window in 2024. But what about 2026? NASA’s current plans for return to the Moon call for a human rated version of Starship as a lunar lander “…no earlier then 2025”. However, Japanese billionaire Yusaku Maezawathe’s Dear Moon mission sending 8 crew members around Luna with a crewed Starship is still planned for 2023. A lot of details are yet to be worked out and we still have not covered the topic of Planetary Protection nor the granting of a launch license to SpaceX by the FAA, but could a Starship human mission to Mars take place in 2028? Let me know what you think.
“The SpaceX Starship vehicle fundamentally changes the paradigm for human exploration of space and enables humans to develop into a multi-planet species.”
* Authors of Mission Architecture Using the SpaceX Starship Vehicle to Enable a Sustained Human Presence on Mars Jennifer L. Heldmann, Margarita M. Marinova, Darlene S.S. Lim, David Wilson, Peter Carrato, Keith Kennedy, Ann Esbeck, Tony Anthony Colaprete, Rick C. Elphic, Janine Captain, Kris Zacny, Leo Stolov, Boleslaw Mellerowicz, Joseph Palmowski, Ali M. Bramson, Nathaniel Putzig, Gareth Morgan, Hanna Sizemore, and Josh Coyan
Conceptual illustration of the Lunar OXygen In-situ Experiment (LOXIE) Production Prototype. Credits: Mark Berggren / Pioneer Astronautics
Here’s a novel way to produce both oxygen and steel in situ on the Moon and eventually on Mars. Under a NASA SBIR Phase II Sequential Contract, Pioneer Astronautics along with team members Honeybee Robotics and the Colorado School of Mines are developing what they call Moon to Mars Oxygen and Steel Technology (MMOST), an integrated system to produce metallic iron/steel and oxygen from processed lunar regolith.
In a presentation at a meeting of the Lunar Surface Innovation Consortium last month, Mark Berggren of Pioneer Astronautics gave an update on the team’s efforts. Progress has been made on several key processes under development as part of the overall manufacturing flow. Output products will include oxygen for either life support or rocket fuel oxidizer and metallic iron for additive manufacturing of lunar steel components.
MMOST process flow diagram. Credits: Mark Berggren / Pioneer Astronautics
The immediate next steps for the MMOST development program will be continual refinement of each process module, protocols for minimization of power requirements, demonstration of LOXIE in a vacuum environment and then optimization of mass, volume and power specifications for a scaled-up system toward flight readiness hardware.
Potential follow-on activities may include a robotic sub-scale LOXIE lunar flight experiment that could be sent to the Moon via a Commercial Lunar Payload Services (CLPS) lander. As part of the Artemis program crews could possibly demonstrate a pilot unit to validate manufacturing in the lunar environment. If successful, a full scale MMOST commercial system could come next in support of lunar base operations as part of a cis-lunar economy.
