Space solar power developments in 2022

Conceptual illustration of ESA’s SOLARIS space based solar power system. Credits: ESA

This year there were a lot of announcements and commentary regarding government support for studies that may lead to actual development activities for space solar power. These events, as well as some efforts by private companies, have been prompted by global initiatives to reduce carbon emissions toward net zero by midcentury in the hope of mitigating climate change.

Last January Japan codified into law an aggressive timetable to launch an end-to-end space solar power demonstration flight in LEO by 2025. From an English translation of Japan’s Basic Space Law provided by the National Space Society, the exact text reads “Each ministry will work together to promote the realization of space solar power generation. Concerning microwave-type space solar power generation technology, the aim will be to demonstrate by 2025 energy transmission from low Earth orbit to the ground.” If implemented on time, this would be the first such technical demonstration to be performed from space. Also, the fact that the initiative is codified into Japan’s laws means they are serious.

At a Royal Aeronautical Society conference last April in London called Toward a Space Enabled Net-Zero Earth, chairman of the Space Energy Initiative Martin Soltau outlined a 12-year timeline that would provide gigawatts of power from space for the UK by 2035. The Initiative, which is a collection of over 50 British technology organizations, has selected a space solar power satellite design called CASSIOPeiA after a cost benefit analysis performed by Frazer-Nash Consultancy initially covered by SSP. Incidentally, links to the final report by Frazer-Nash Consultancy completed in September 2021 and to the CASSIOPeiA system are available on the SSP Space Solar Power page.

At the International Space Development Conference in Washington D.C. last May, Nickolai Joseph of the NASA Office of Technology Policy, and Strategy (OTPS) announced an effort by the space agency to reexamine space based solar power. The purpose of the study is to assess the degree to which NASA should support its development.  Joseph said the report was to be completed by the end of September but as this post goes to press, it had not been released. Head of the OTPS, Bhavya Lal, tweeted last month that the report was in final review but this Tweet has been deleted without explanation. We are still waiting.

Three items on space solar power came up in September. First, John Bucknell returned to The Space Show to give an update on Virtus Solis, his space-based power system that SSP covered previously in an interview. With the novel approach of a Molynia sun-synchronous orbit, Bucknell claims that Virtus Solis will provide baseload capacity at far lower cost. In addition, the choice of orbits allow sharing orbital assets globally enabling solutions for multiple countries and regions. Bucknell hopes to have a working prototype to test in space within the next few years.

Schematic illustration of a three-array Virtus Solis constellation in Molniya orbits serving Earth’s Northern Hemisphere and a two-array constellation serving the Southern Hemisphere of Luna. Credits: Virtus Solis

Later in the month, the American Foreign Policy Council published a position paper on space based solar power in the organization’s publication Space Policy Review. From the introduction, author Cody Retherford writes that space solar power “…satellites are a critical future technology that have the potential to provide energy security, drive sustainable economic growth, support advanced military and space exploration capabilities, and help fight ongoing climate change.”

Overview of Space-based Solar Power from Figure 1 in American Foreign Policy Council report. Credits: AFPC and U.S. Department of Energy.

Also in September, the European Space Agency proposed a preparatory program called SOLARIS to inform a future decision by Europe on space-based solar power. The proposal was submitted for consideration in November at the ESA Council at Ministerial Level held in Paris.

The goal of SOLARIS, conceptualized in the illustration at the top of this post, would be to lay the groundwork for a possible decision in 2025 to move forward on a full development program to realize the technical, political and programmatic viability of a space solar power system for terrestrial needs.

Upon the conclusion of the ESA Council at Ministerial Level meeting SOLARIS was approved as a program. The Council confirmed full subscription to the General Support Technology Programme, Element-1, which requested funding for SOLARIS development.  The activities performed under Element 1 support maturing technologies, building components, creating engineering tools and developing test beds for ESA missions, from engineering prototype up to qualification.  Still to be determined: how much funding will be allocated by each member of the EU.

Then in October an article published in Science asks the question “Has a new dawn arrived for space-based solar power?” The authors bring to light what many advocates have already realized: that better technology and falling launch costs have revived interest in the technology.  Also in October, MIT Technology Review issued a report “Power Beaming Comes of Age”. Based on interviews with researchers, physicists, and senior executives of power beaming companies, the report evaluated the economic and environmental impact of wireless power transmission to flush out the challenges of making the technology reliable, effective and secure.

China announced in November that it plans to test space solar power technologies outside its Tiangong space station. Using the robotic arms attached to the station, they plan to evaluate on-orbit assembly techniques for a space-based solar power test facility which will eventually then orbit independently to verify solar energy collection and wireless power transmission. The China Academy of Space Technology has already articulated plans for development of their own space solar power system culminating in a 2 Gigawatt facility in geostationary orbit by 2050.

To cap off the year, aerospace engineer and founder of The Spacefaring Institute Mike Snead published a four-part series on evaluation of green energy alternatives including space solar power which he calls Astroelectricity. In the first part, he covers the history of humanity’s energy use and the dawn of fossil fuel use over the last century pointing out the fragility of the current system with respect to energy security. A gradual transition to fossil fuel free alternatives is needed to provide enough time for technology development and conversion over to green energy sources while not creating shocks to an economy based mostly on coal, oil and gas.

Next, nuclear power is addressed (and dismissed) as a green alternative with the next generation of smaller modular fission nuclear reactors currently under development. Due to waste heat challenges and nuclear weapons proliferation issues plus problems with scaling up enough of these power plants as base load supply to supplement intermittent wind and solar, this alternative is rejected as a viable green alternative. No mention is made of some the numerous fusion energy development activities in process or the promise of thorium molten salt reactors, so some readers may take issue with Snead’s position on this point.

In the third installment, if it is assumed that nuclear power is not a viable option, Snead examines to what extent wind and terrestrial based solar power has to be scaled up to replace fossil fuels in the latter part of this century given population growth and resulting energy needs. Not surprisingly, given the intermittent nature of wind and solar he finds these sources lacking, and they “… are not practicable options for America to go green.” Enter space solar power to fill the void.

In the last article in his series, Snead provides guidance for establishing a national energy security strategy for an orderly transition to green energy. He concludes that, “With America’s terrestrial options for going green not providing practicable solutions, the time for America to develop space solar power-generated astroelectricity has arrived. America now needs to pursue space solar power-generated astroelectricity to ensure that our children and grandchildren enjoy an orderly, prosperous transition to green energy.”

Finally, we close out the year with this: Northrop Grumman announced plans for an end to end space to ground demo flight in 2025 of their Space Solar Power Incremental Demonstrations and Research (SSPIDR) project funded by the Air Force Research Laboratory. SSP reported on the SSPIDR system previously. This development sets up a race between Japan, Virtus Solis (both mentioned above) and the U.S. government to be the first to beam power from space to the ground by the middle of this decade.

The thorium molten salt reactor for Earth and space applications

Schematic of the Thorium Molten Salt Reactor for space propulsion applications. Credits: Ajay Kothari / The Space Review

President Joe Biden recently signed into law a sweeping climate bill that will have very little (if any) impact on addressing global warming (a reduction of 0.028 degrees F by 2100). While there are tax credits in the bill for construction of new nuclear power plants over the next 10 years, only two are planned to add to the existing 93 facilities operating today which provide 18% of the U.S. energy production. Most of the funding in the bill is targeted at tax credits for EVs and incentives for renewable sources such and wind and solar which are subject to interruption. Nuclear energy holds enormous promise to offset the carbon emissions associated with fossil fuel energy production and can provide reliable base load power, but it is still plagued by negative public perceptions related to safety and the potential for weapons proliferation.

Is it time to reimagine our approach to sourcing clean energy in general, and nuclear power in particular while at the same time addressing climate change? Ajay Kothari thinks so – by research and development and eventual commercialization of nuclear power plants fueled by thorium rather than uranium. Dr. Kothari describes his vision in the August 1, 2022 issue of The Space Review. He believes that this powerful and sustainable power source “…will solve the world’s energy problem a thousand times over with zero carbon dioxide emission during operation, and it may be the cheapest form of energy production for us.”

“One ton of thorium is roughly equivalent to five million barrels of oil”

Thorium is abundant in the Earths crust making it relatively cheap and therefore, more affordable. It is only slightly radioactive, far less so then uranium and does not contain fissile material making it much safer and easier to moderate (i.e. switch off) in the case of an accident. This would prevent meltdowns unlike conventional reactors which have coolants that operate at much higher pressures and need far more complicated engineering safeguards to prevent disasters.

Thorium molten salt reactors are inherently safe. Flibe Energy is designing a Liquid Fluoride Thorium Reactor (LFTR) and according to the company’s website, “…any increase in operating temperature reduces the density of the salt which in turn, causes the reaction to slow and the temperature to fall. LFTR is also designed with a simple frozen salt plug in the bottom of the reactor core vessel. In the event of power loss to the reactor, the frozen salt plug quickly melts and the fuel salt drains down into a storage tank below – causing a termination in the fission process.”

Once developed for energy production on Earth, the same technology has applications in space. While it would not be used in a booster during launch, a molten salt thorium reactor upper stage, like that shown in the illustration above, could provide an efficient 700 second specific impulse by heating hydrogen as fuel for advanced propulsion for the next few decades until fusion energy comes on line. An added benefit would be that the upper stage reactor could also be used to provide energy at the destination, for example on the Moon or Mars.

“One kilogram of thorium taken from Earth [to the Moon] … can support a 2.6 thermal megawatt plant for a year.”

A thorium reactor was developed at Oak Ridge National Laboratory (ORNL) back in the 1960s but was never commercialized after the then Atomic Energy Commission favored plutonium fast-breeder reactors.

Diagram of the thorium fuel cycle in molten salt reactors. Credits: Flibe Energy

There are challenges to overcome. For example, the thorium fuel cycle is complicated and still produces some radioactive waste, but far less and with much shorter half life when compared to conventional uranium nuclear reactors. But the benefits of this clean, abundant and affordable energy source could make investment by the public and private sector worth the effort.

“With US reserves at 595,000 tons of thorium, we have enough to last us 600 years at current rates.”

Kothari has been a long time proponent of Thorium reactors. He recently gave a talk on the molten salt thorium reactor via Zoom for the University of Maryland now available on YouTube. You can also hear an in-depth discussion of the technology on The Space Show when he was a guest back in October 2021 and when he returns to the show September 13, 2022.

Dr. Kothari agreed to take a deeper dive with SSP into what he calls “Thor – The Life-Saver” through an email interview. If you have questions I didn’t cover about thorium molten salt reactors please leave a comment.

SSP: Dr. Kothari, thank you for taking the time to answer my questions. With respect to the public’s fear of nuclear power in general, the safety of thorium molten salt reactors is certainly an argument in favor to the technology. But aren’t there still risks of nuclear proliferation?

AK: We have more than 400 reactors in more than 40 countries worldwide. We found ways to have countries develop their reactors but have proliferation controls. This idea, the TMSR, creates no Plutonium, and would be easier to monitor. Besides, whether we want [to] or not, other countries WILL do it. Many are. Also we can develop the technology for ourselves and [for] friendly countries OR at the very least, USE IT FOR OURSELVES! How can we deny this incredible opportunity for our (US) populace? Is that fair?

SSP: Flibe Energy appears to be the only U.S. company pursuing LFTR technology. Chicago based Clean Core is focusing on thorium-based fuels to be used in existing pressurized heavy-water reactor designs. What do you think of these two company’s approaches and are you aware of any other thorium reactor development efforts in the U.S, either in private industry or academia?

AK: MIT is developing tech to resolve some of the TMSR issues that would be quite helpful [SSP found this story from MIT Nuclear Reactor Laboratory on deployment of its “…nuclear reactor (MITR) and related testing apparatus as a proving ground for the materials and processes critical to molten-salt-cooled reactors.”]. Others are shown in the chart below with some of them being US based (bottom right).

Color coded map showing global molten salt reactor technology development activities and the sponsoring country/entities. FHR= Fluoride salt-cooled high-temperature reactor. LEU = Low Enriched Uranium. HEU= Highly Enriched Uranium. TRU=Transuranic wastes, i.e. heavier elements than Uranium. Credits: Oak Ridge National Laboratory

SSP: How difficult would it be to adapt this technology for space propulsion and power applications and is it so far off that fusion energy may be available by the time development efforts come to fruition?

AK: In my opinion, …. controlled fusion may be 100, 200 or 50 years away. We have a valley of death … between now and then. This TMSR can fill the gap but can also be used for space propulsion as my diagram above shows. Sure, the TRL of it needs to be brought up, but that’s what we are here for. It would be less heavy than [the] NERVA idea, especially if the chemical processing plant is separated and U233 is used for space propulsion rather than Th232. This would be the idea. The rate of fission is then controlled by the graphite rod moderators/controllers.

SSP: China has been working on a LFTR since 2011 and was recently cleared to start operating the reactor which is a direct descendent of the original experimental design that ORNL studied in the 1960s. It would appear that the Chinese have a significant head start. Is this concerning?

AK; Absolutely. All I can say is that we are idiots.

SSP: One of the disadvantages of thorium reactors is that large upfront costs are needed due to the significant amount of testing and licensing work for qualification of commercial reactors. The reactors also involve high fuel fabrication and reprocessing costs. How would you address these issues to attract investors?

AK: This idea really is a golden nugget, so to speak. The way to attract investors is to bring the TRL up with government (DoE, NASA and DoD) funds. When the light at the end of the tunnel is seen by investors, they will jump in with both feet. It may still be 5-10 years away but if we do not do it soon, (1) it will always remain so, and (2) some other country (China) or many other countries will DEFINITELY move ahead of us!

SSP: Another disadvantage is the presence of a significant level of gamma ray emissions due to Uranium-232 in the fuel cycle. How will this be dealt with safely?

AK: The Gamma ray radiation occurs from Protactinium 233 absorbing another neutron (before it Beta decays) to become Pa234 If it is separated in a chemical processing plant, it would remain easier to handle. From Wiki[pedia]: “The contamination could also be avoided by using a molten-salt breeder reactor and separating the 233Pa before it decays into 233U)”.

SSP: What regulatory and policy changes are needed to realize this technology in the U.S.?

AK: [The] NRC and DoE should allow smaller (~2 MW) size experimental reactors at Universities and research institutions right now.

SSP: On a related note, what efforts can leaders in private industry, academia and government undertake to begin the research and technology needed to commercialize thorium molten salt reactors.

AK: There are a few uncertain items in this nuclear process that Universities, small businesses and government research institutions can resolve. Government agencies need to fund SBIR/STTR type of initiatives to address the following technical issues:

  1. The sustainability of the heat exchangers whether they are to be made of Hastelloy-N or some other composite. This characterization is needed w.r.t. neutron flux intensity, temperature reached and time exposed (in months to years)
  2. The same as above for reactor containment vessels and pipes carrying the hot molten salt.
  3. Chemical separation for in-line or off-line work for Protactinium and U233.
  4. Tritium mitigation ideas (probably using CO2 in closed loop for electricity generation) or sequestration of it for later use in fusion when and if available. Designing and demonstrating tritium separators are key elements of DOE’s solid fuel MSR program at both universities and national laboratories
  5. Gamma ray mitigation or reduction

Thorium doesn’t spontaneously undergo fission – when an atom’s nucleus splits and releases energy that can generate electricity. Left to its own devices it decays very slowly, giving off alpha radiation that can’t even penetrate human skin, so holidaymakers don’t need to worry about sunbathing on thorium-rich beaches.

We don’t have as much experience with Thorium. The nuclear industry is quite conservative, and the biggest problem with Thorium is that we are lacking in operational experience with it. When money is at stake, it’s difficult to get people to change from the norm.

Irradiated Thorium is more dangerously radioactive in the short term. The Th-U cycle invariably produces some U-232, which decays to Tl-208, which has a 2.6 MeV gamma ray decay mode. Bi-212 also causes problems. These gamma rays are very hard to shield, requiring more expensive spent fuel handling and/or reprocessing.

Thorium doesn’t work as well as U-Pu in a fast reactor. While U-233 an excellent fuel in the slow-neutron regime, it is between U-235 and Pu-239 in the fast spectrum. So for reactors that require excellent neutron economy (such as breed-and-burn concepts), Thorium is not ideal.

Proliferation Issues

Thorium is generally accepted as proliferation resistant compared to U-Pu cycles. The problem with plutonium is that it can be chemically separated from the waste and perhaps used in bombs. It is publicly known that even reactor-grade plutonium can be made into a bomb if done carefully. By avoiding plutonium altogether, thorium cycles are superior in this regard.

Besides avoiding plutonium, Thorium has additional self-protection from the hard gamma rays emitted due to U-232 as discussed above. This makes stealing Thorium based fuels more challenging. Also, the heat from these gammas makes weapon fabrication difficult, as it is hard to keep the weapon pit from melting due to its own heat. Note, however, that the gammas come from the decay chain of U-232, not from U-232 itself. This means that the contaminants could be chemically separated and the material would be much easier to work with. U-232 has a 70 year half-life so it takes a long time for these gammas to come back.

The one hypothetical proliferation concern with Thorium fuel though, is that the Protactinium can be chemically separated shortly after it is produced and removed from the neutron flux (the path to U-233 is Th-232 -> Th-233 -> Pa-233 -> U-233). Then, it will decay directly to pure U-233. By this challenging route, one could obtain weapons material. But Pa-233 has a 27 day half-life, so once the waste is safe for a few times this, weapons are out of the question. So concerns over people stealing spent fuel are largely reduced by Th, but the possibility of the owner of a Th-U reactor obtaining bomb material is not.

Molten Salt Reactors

See our full page on Molten Salt Reactors for more info.

One especially cool possibility suitable for the slow-neutron breeding capability of the Th-U fuel cycle is the molten salt reactor (MSR), or as one particular MSR is commonly known on the internet, the Liquid Fluoride Thorium Reactors (LFTR). In these, fuel is not cast into pellets, but is rather dissolved in a vat of liquid salt. The chain reaction heats the salt, which naturally convects through a heat exchanger to bring the heat out to a turbine and make electricity. Online chemical processing removes fission product neutron poisons and allows online refueling (eliminating the need to shut down for fuel management, etc.). None of these reactors operate today, but Oak Ridge had a test reactor of this type in the 1960s called the Molten Salt Reactor Experiment [Wikipedia] (MSRE). The MSRE successfully proved that the concept has merit and can be operated for extended amounts of time. It competed with the liquid metal cooled fast breeder reactors (LMFBRs) for federal funding and lost out. Alvin Weinberg discusses the history of this project in much detail in his autobiography, The First Nuclear Era [amazon.com], and there is more info available all over the internet. These reactors could be extremely safe, proliferation resistant, resource efficient, environmentally superior (to traditional nukes, as well as to fossil fuel obviously), and maybe even cheap. Exotic, but successfully tested. Who’s going to start the startup on these? (Just kidding, there are already like 4 startups working on them, and China is developing them as well).

Loss of coolant accident consequences are significantly different than for Light Water Reactors

– Low driving pressure and lack of phase change fluids

– Guard vessels employed on some designs

– Planned vessel drain down to cooled, criticality-safe drain tanks on some designs