Autonomous conversion of asteroids into rotating space settlements

Artist impression of a rotating space settlement constructed from an asteroid. Credits: Bryan Versteeg, spacehabs.com

When Gerard K. O’Neill first proposed building enormous rotating space settlements at the Earth-Moon Lagrange points back in the 1970s he envisioned many space shuttle flights to launch the initial equipment and people into space. He thought that mass drivers placed on the Moon would be an efficient and cost effective mechanism for lofting copious amounts of lunar regolith needed for radiation shielding to protect colonists aboard the settlements. Alas, the economics of the shuttle did not work out back then, as reusability (among other things) was not ready for prime time, making launch costs a show stopper. Also, O’Neill thought that hundreds of people would be working under weightless conditions in space to fabricate the settlements. This was problematic because of the health hazards of exposure to radiation and microgravity.

All three problems can be solved according to David W. Jensen in an article posted on the ArXiv server. He envisions restructuring an asteroid into a spin gravity space settlement using self replicating robots to process asteroid materials in situ. High launch costs would be solved with a single modest-size probe containing a small number of seed robots that fashion more robots, tools and equipment. This approach bootstraps the colony fabrication through self replicating machines and in situ resource utilization.

“The restructuring process improves the productivity using self-replication parallelism and tool specialization.”

By removing humans from the initial asteroid processing activities, health risks from radiation and the deleterious effects of microgravity would be eliminated. Restructuring of the asteroid would take about a decade, after which colonists would have a rotating space settlement the size of a Stanford Torus providing Earth normal gravity and a safe living space shielded from radiation, ready for buildout and eventual occupation.

Cutaway view of a Stanford Torus space settlement. Credits: Rick Guidice / NASA

The key to this approach is self replication of robots delivered in the initial seed payload which significantly reduces costs by launching only one rocket to the target asteroid. The first machines sent are called replicators, or spiders for short. Four of these spiders with a minimum of supplies use the raw materials of the asteroid to make thousands of copies of themselves plus additional helper machines (tools and equipment). The spiders and helpers cooperate to produce end products of construction materials and the colony structures.

Jensen does not assume total self-replication, meaning that the robots do not need to make complete copies of themselves. A small percentage of more complex mechanisms such as microprocessors are provided in the initial payload as supplemental “vitamins” to finish out the machines. The intent is to minimize the need for humans in the initial construction phase. The objective is to fabricate a basic scaffolding for a rotating space settlement with access to an abundant storehouse of volatiles and metals. The final enclosed structure would then support migration of colonists who would complete construction and add more advanced manufacturing technologies such as solar cell production and microelectronics. As SSP has explained previously, complete closure of self-replicating machines is very challenging, but is not needed in this case.

The technology has wide applications and could be applied to Earth’s desserts, on the surface of the Moon or Mars, or even on the satellites of Jupiter and Saturn.

“We plan to apply and study these concepts for use in lunar, Titan, and Martian environments.”

Jensen’s restructuring process could complement or be combined with other asteroid mining architectures such as the University of Rochester’s approach which builds spin gravity cities starting with a carbon fiber collapsible scaffolding completely encapsulating the target asteroid. As the process matures it could be applied to even larger bodies such as the asteroid Ceres eventually combining settlements into a mega satellite community as envisioned by Pekka Janhunen.

“The equipment and process are scalable and … create a
space station structure that can support a population of nearly
one million people.”

Spin gravity cities fabricated from Near Earth Asteroid rubble piles

A cylindrical, spin gravity space settlement constructed from asteroid rubble like that from the Near Earth Asteroid Bennu. The regolith provides radiation shielding contained by a rigid container beneath the solar panels. The structure is spun up to provide artificial gravity for people living on the inner surface. Credits: Peter Miklavčič et al.*

Scientists and engineers* at the University of Rochester have conceived of an innovative way to capture a Near Earth Asteroid (NEA) and construct a cylindrical space colony using it’s regolith as shielding. In a paper in Frontiers in Astronomy and Space Sciences they propose a spin gravity habitat called Bennu after the NEA of the same name. Readers will recall that NASA’s OSIRIS-REx spacecraft launched in September 2016, traveled to Bennu, collected a small sample in October 2018 and is currently in transit back to Earth where the sample return capsule will reenter the atmosphere and parachute down in Utah later this year.

Near Earth Asteroid Bennu imaged by the spacecraft OSIRIS-REx. Credit: NASA Goddard Space Flight Center

It would be ideal if an asteroid could be hollowed out for radiation shielding and spun up to create artificial gravity. However, it is shown in this paper that this would not work for larger solid rock asteroids because they don’t have the tensile strength to withstand the rotational forces and smaller rubble pile asteroids (like Bennu) would fly apart because they are too loosely conglomerated.

The problem is solved by containing the asteroid in a carbon fiber collapsible scaffolding that initially has the same radius of the asteroid. As the container is spun up, the centrifugal force will cause the disintegrating rubble to push open the expandable cylinder to its final diameter.

“…a thick layer of regolith is created along the interior surface of this structure which forms a shielded interior volume that can be developed for human occupation.”

The mechanism to initiate the rotation of the structure is interesting. Solar arrays on the outer surface would power mass driver cannons which eject rubble tangentially exerting torque to produce spin.

Detailed engineering analysis and simulations are performed to calculate the stresses on a Bennu sized asteroid to create a cylindrical space colony 3 kilometers in diameter. This structure would have a shielded livable space of 56 square kilometers, an area roughly equivalent to Manhattan.

The authors conclude that the physics of harvesting small asteroids and converting them into rotating space settlements is feasible. They note that this approach would cost less and be easier from an engineering standpoint then fabrication of classic O’Neill cylinders. Concepts for asteroid capture and utilization have already been covered on SSP such as TransAstra’s Queen Bee and SHEPHERD.

The University of Rochester News Center provided a good write up of the paper last December.


* Authors of cited paper: Miklavčič PM, Siu J, Wright E, Debrecht A, Askari H, Quillen AC and Frank A – (2022) Habitat Bennu: Design Concepts for Spinning Habitats Constructed From Rubble Pile NearEarth Asteroids. Front. Astron. Space Sci. 8:645363. doi: 0.3389/fspas.2021.645363