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Project MOONRISE demonstrates 3D printed regolith structures under lunar gravity conditions

Artist impression of the MOONRISE laser mounted on a lunar rover for fabrication of structures on the Moon. Credits: Laser Zentrum Hannover / 3D Printing Industry

A German company called Laser Zentrum Hannover .eV in partnership with the Technical University of Braunschweig has been working on a project called MOONRISE which aims to use laser technology to build a village on the Moon out of lunar regolith. Toward that end, the team for the first time has demonstrated the ability to 3D print structures out of simulated lunar regolith under lunar gravity conditions. The results of their experiments are described in an article in 3D Printing Industry.

The research was carried out in the Leibniz University Hannover’s Einstein-Elevator, a large-scale drop tower device in which experiments can be run under variable gravity conditions at a high repetition rate.

Initiated in 2019, Project MOONRISE is funded by the Volkswagen Foundation and is focused on improving the technology readiness level of additive manufacturing using lunar regolith as building material.

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Making oxygen from moondust with ROXY (and improving life on Earth)

Artist’s rendition of Airbus lunar lander with ROXY on board. Credits: Airbus

In a breakthrough experiment last month, a team led by Airbus Defence and Space (Friedrichshafen, Germany) has for the first time produced oxygen and other metals from simulated lunar soil with a proprietary process called Regolith to OXYgen and Metals Conversion, or ROXY. The revolutionary new process could be the core of an ISRU value chain on the moon, providing oxygen for habitats or rocket fuel, with added byproducts of metals and alloys as feedstock for additive manufacturing of building materials. This would significantly reduce the cost of settlements on the Moon as the construction materials could be fabricated in situ, without the need to be brought from Earth. Check out Airbus’ animation of ROXY here.

Airbus thinks that the ROXY reactor could have beneficial environmentally friendly applications on Earth as well:

“On Earth, ROXY opens a new pathway to drastically reduce the emissions of greenhouse gases that result from production of metals.” Since the process is essentially free of emissions “…these environmental impacts could be reduced, providing a significant contribution to the UN sustainability goals – another example of how space technologies can improve life on Earth”

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Intuitive Machine’s PRIME-1 ice mining drill to be delivered to the Moon by 2022

Illustration of Intuitive Machines’ Lunar Lander. Credits: Intuitive Machines

As part of the Commercial Lunar Payload Services (CLPS) initiative, NASA has selected Intuitive Machines to deliver ice harvesting equipment called Polar Resources Ice Mining Experiment (PRIME-1) to the Moon’s south pole. In a press release from yesterday, Intuitive stated that the instrument package includes a drill to excavate ice ladened regolith and a mass spectrometer to characterize the volatiles, the data from which will be used by the VIPER mission to follow shortly thereafter. Knowing how much water is available and how accessible it is will inform subsequent in situ resource utilization efforts needed for sustainable human outposts planned for later this decade.

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Spinning fiber from lunar regolith

A European student team call Ampex 20 is working on a project called MoonFiber which aims to automate production of glass fibers on the Moon. Applications include fabrication of composites, thermal insulation, fabrics and other products requiring woven material. Products made in-situ from local materials significantly reduce costs by not having to transport them from Earth.

Spinning unit capable to withstand the Moon environmental conditions. Image credit: Ampex 20

The MoonFiber project is being conducted by RWTH Aachen University in Germany. A teaser video is available here.

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Resilient ExtraTerrestrial Habitats

Shirley Dyke, Professor of Mechanical Engineering and Civil Engineering at Purdue University is the head of the school’s RETH (Resilient ExtraTerrestrial Habitats) Institute. Her work seeks an understanding of what characteristics make habitats safe through “cyber physical testing”, a discipline that combines computer models with physical testing to validate results. A habitat’s resilience level is paramount to this endeavor, which results in intelligently designed structures that mitigate risks of numerous hazards to humans anticipated in the lunar environment. Her team models the effects of meteoroid impacts, moon quakes, problems with lunar regolith (which is highly abrasive) and others that may impact the performance of outposts on the Moon.

Credits: Purdue University photo illustration/Mark Simons
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Breakthrough mission architecture for mining lunar polar ice

Joel Sercel of Trans Astronautica Corporation was recently awarded a Phase II NIAC grant for a Lunar Polar Mining Outpost (LPMO) that promises to greatly reduce the cost of commercializing propellant production on the Moon. The system utilizes two patented innovative concepts for generating power and processing regolith. The first invention is a several meters tall solar reflector tower called a Sun Flower™ to gather sunlight at the permanently illuminated areas near the poles and reflect it down to megawatt level solar arrays near the outpost. The second concept called Radiant Gas Dynamic (RGD) mining combines microwave and infrared radiation to sublimate ice out from the regolith for storage in cryotraps on electric powered rovers. The outpost elements are designed to be delivered to the lunar surface using Blue Origin’s New Glenn rocket and Blue Moon lander.

Sercel states that “…LGMO promises to vastly reduce the cost of establishing and maintaining a sizable lunar polar outpost that can serve first as a field station for NASA astronauts exploring the Moon, and then as the beachhead for American lunar industrialization, starting with fulfilling commercial plans for a lunar hotel for tourists”

Diagram of Lunar Polar Propellant Mining Outpost (LPMO) concept
Credits: Joel Sercel
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Easy extraction of lunar water with Aqua Factorem

Philip Metzger of the University of Central Florida (UCF) has just been awarded a Phase I NIAC grant to investigate an innovative water harvesting process that will be cheaper then conventional methods.

“This simple architecture requires the minimum number of in-space elements, and notably does not require an in-space propellant depot, so it provides the lowest cost and lowest risk startup for a commercial operation. The study will also test the innovative Aqua Factorem process through laboratory experiments, and this will produce basic insights into the handling of lunar resources”

Revised 6 May 2020: UCF/Today has an update on this story.

An illustration of what the UCF developed process could look like on the moon. Credit: NASA and Jessica Woodward/UCF
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ESA laying plans for lunar resource prospecting

The European Space Agency is developing a drill and analysis package called Prospect designed to extract water from lunar regolith. The miniature laboratory will fly to the Moon on Luna-27, a Russian spacecraft. Landing site selection is underway but no target date for the mission has been set.

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Air from moondust

ESA proves feasibility of extracting air from simulated lunar regolith. This is a giant leap toward sustainable lunar settlements using ISRU. Here’s the bonus kicker: as a by product of the process, metal alloys are produced for other uses.