Engineering analysis of pressurized lunar lava tubes for human habitation

Conceptual illustration of a lunar base in Mare Tranquilitatis Hole, believed to be an entrance to a lava tube about 100 meters below the lunar surface. Credits: Dipl.-Ing. Werner Grandl

In a new paper in Acta Astronautica Raymond P. Martin, a propulsion test engineer at Blue Origin and Haym Benaroya, a professor of mechanical and aerospace engineering at Rutgers describe the former’s research he carried out as a graduate student under the latter analyzing the structural integrity of lunar lava tubes after pressurization with breathable air. As reported previously on SSP, subterranean lava tubes on the Moon and Mars hold much promise as naturally occurring enclosures that are believed to be structurally sound, thermally stable and would provide natural protection from micrometeoroids as well as radiation. If they could be sealed off for habitation and filled with breathable air, life could be simplified for colonists as they would not have to don space suits for routine activities.

“This paper makes the argument that … lunar lava tubes present the most readily available route to long-term human habitation of the Moon”

Two views of a lunar skylight revealing a potential subsurface lava tube in Mare Ingenii. Credit: NASA/Goddard Space Flight Center/Arizona State University

Martin opens the paper with a history of the discovery and physical characteristics of lunar lava tubes tapping geological data dating back to the Apollo program. The existence of a lava tube is sometimes revealed by the presence of a “skylight”, a location where the roof of the tube has collapsed, leaving a hole that can be observed from space. Using an engineering simulation software called ANSYS, he developed a computer model to assess the structural integrity of these formations when subjected to internal atmospheric pressure.

Martin creates a model for his simulation based on the morphology of a relatively small lava tube known to exist from imagery taken by the Chandrayaan-1 spacecraft, the first lunar probe launched by the Indian Space Research Organisation . This structure averages 120 meters in diameter and was chosen because it has a rille-type opening level to the surface and could be sealed off at two locations. This approach makes sense as a starting point because the cavern would be easy to access and less energy would be be required to pressurize a smaller enclosure. Thus, the amount of infrastructure needed to establish early settlements would be minimized.

The goal of the simulation was to assess the integrity of the enclosed space under varying roof thicknesses and pressurization levels. Failure conditions were defined using commonly employed methods of assessing stability of tunnels in civil engineering and based on lunar basaltic rock general material properties known from testing of samples brought back from the Moon in the Apollo program and lunar meteorites. Finally, a formula was derived for safety factors associated with the failure conditions to ensure robustness of the design.

When running the simulation over various roof thicknesses and internal pressures, an optimum solution was found indicating that it is possible to pressurize a lava tube with a roof thickness of 10 meters with breathable air at nearly a fully atmosphere while maintaining its structural integrity. This would would feel like sea level conditions to people living there.

Being able to pressurize a lava tube for habitation could significantly simplify operations on the Moon as the infrastructure needed to make surface dwellings safe from radiation, micrometeorite bombardment and thermal extremes would be extensive adding costs to the settlement.

“A habitat within a pressurized tube would offer large reductions in
weight, complexity, and shielding, as compared to surface habitats.”

Once a permanent settlement has been established and engineering knowledge advances to enable expansion into larger lava tubes, we can imagine how cities could be built within these spacious caverns, and what it would be like to live and work there. SSP explored just this scenario with Brian P. Dunn, who painted a scientifically accurate picture of such a future in Tube Town – Frontier, a hard science fiction book visualizing life beneath the surface of the Moon. Dunn envisions a thriving cislunar economy with factories producing spacecraft for Mars exploration.

Conceptual illustration of a spacecraft manufacturer inside a lava tube. Credit: Riley Dunn

Martin and Benaroya dedicated their paper to the memory of Brad Blair, a mining engineer who was a widely recognized authority on space resources.

The authors both appeared on The Space Show last December to share insights on this groundbreaking research. Benaroya has been featured previously on SSP with another of his graduate student’s (Rohith Dronadula) thesis on hybrid lunar inflatable structures.

Update March 16, 2023: Martin and Benaroya were featured in The Economist, via a recent licensed post in Yahoo Finance.

Mars as breadbasket for the outer solar system

Artist’s rendering of a farming settlement on Mars. Credits: HP Mars Home Planet Rendering Challenge via International Business Times.

Space settlement will eventually require space farming to feed colonists and to provide life support. It’s clear that we will replicate our biosphere wherever we go. In that spirit, Bryce L. Meyer envisions Mars as the breadbasket of the outer solar system. In a presentation at Archon 45, a science fiction and fantasy convention held annually by St. Louis area fans, he makes the case for why the fourth planet would be the ideal spot to grow crops and feed an expanding population as part of the roadmap to agriculture in space.

Carbon dioxide and subsurface water ice are plentiful on Mars, critical inputs for crop photosynthesis. There is also evidence of lava tubes there which could provide an ideal growing environment protected from radiation, micrometeorite bombardment and temperature extremes. The regolith should provide good nutrients and there is already research on methods to filter out perchlorates, a toxic chemical compound in the Martian soil.

Image of Lava tubes on the surface of Mars as photographed by ESA’s Mars Express spacecraft. Credits: ESA/DLR/FU Berlin/G Neukum / NewScientist

Another advantage that Mars holds as a food production hub for the asteroids and beyond is its placement further out in the solar system. Since it is higher up in the sun’s gravity well, Meyer calculates that it would take less than 43% of the fuel needed to transport goods from Mars outward than from Earth. He even suggests that with its lower gravity and recent advancements in materials research, a space elevator at Mars could be economically feasible to cheaply and reliably transport foodstuff off the planet.

Meyer keeps a webpage featuring space agriculture, terraforming, and closed cycle microgravity farming where he poses the question “Why settle space?” I like his answer: “Trillions of Happy Smiling Babies!!!”

Basic input/output diagram of an environmental control and life support system like what would be expected in a space farm. Credits: Bryce L. Meyer

Meyer is the founder and CEO of Cyan React, LLC, a startup that designs compact photobioreactors and provides expertise in closed-cycle farming and life support especially for space settlement and space habitats. He is also a National Space Society Space Ambassador doing his part to educate the public about the potential benefits to humanity through the use of the bountiful resources in space. In a presentation at this year’s International Space Development Conference, he describes his research on bioreactors explaining how settlers will grow food and recycle waste sustainably on the high frontier.

Diagram depicting the flow of materials in a closed space farm habitat utilizing bioreactors. Credits: Bryce L. Meyer

Complete closure and stability of an environmental control and life support system (ECLSS) is challenging and not without limitations. As launch and space transportation costs come down in the near future and off-Earth supply chains become more reliable, complete closure will not be required at least initially. In situ resource utilization will provide replacement of some ECLSS consumables where available for colonists to live off the land. As missions go deeper into space reaching the limits of supply chain infrastructure and even out to the stars, closure of habitat ECLSS and resource planning will become more important. Meyer has done the math for farms in space to provide food and air for trillions of smiling babies…and their families as they move out into the solar system.

Lava tubes big enough for large space settlements on the Moon and Mars

Image of Lava tubes on the surface of Mars as photographed by ESA’s Mars Express spacecraft. Credits: ESA/DLR/FU Berlin/G Neukum / NewScientist

Space advocates have long speculated that lava tubes on the Moon or Mars would provide an ideal protective enclosure for space settlements. The benefits include protection from radiation, micrometeorite bombardment, temperature extremes…the list goes on. Now, in a study published in Earth-Science Reviews, researchers at the the Universities of Bologna and Padua have found that lava tubes on these worlds could be 100 to 1000 times larger then on Earth, because of their lower gravity and the resultant effect on volcanism. Such roomy and stable subsurface chambers would be ideal for spacious space settlements.

Image of Olympus Town, a fictional colony built inside a lava tube on Mars from the National Geographic series of the same name. Credits: Framestore / Wired

Moon Diver – robotic exploration of lunar lava tubes

At the 50th Lunar and Planetary Science Conference earlier this month, a paper was presented describing a mission concept for a two-wheeled tethered robotic rover to explore lava tubes on the Moon.  In addition to the scientific value of these windows into the lunar crust, lava tubes are ready-made natural structures that provide radiation protection, shielding from micrometeorites, and a shelter from the extreme temperature swings of the lunar surface.  Perfect for lunar settlements!

https://www.hou.usra.edu/meetings/lpsc2019/pdf/1163.pdf