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Offworld’s Prospector 1 mission to demonstrate ISRU on the Moon

Concept illustration of Offworld’s Prospector 1 Mobile Excavator. Credits: Dallas Bienhoff / Offworld, Inc.

At the intersection of AI, swarm robotics and mining technology lies the key to sustainable, affordable space development. Offworld, Inc. is on the cutting edge of this frontier with their suite of diverse robot species that when coordinated with collective intelligence, will enable sustainable in situ resource utilization (ISRU) thereby lowering the cost of establishing settlements on the Moon and beyond, while kickstarting a thriving off Earth economy. In a presentation to the Future In-Space Operations (FISO) Telecon on July 24, Space Systems Architect Dallas Bienhoff described Offworld’s plans for an ambitious demonstration mission called Prospector 1.

In April 2023, OffWorld Europe entered into an agreement with the Luxembourg Space Agency to collaborate on a Lunar ISRU exploration program commissioned by the European Space Agency. The multi-year initiative will develop a processing system focused on harvesting and utilizing lunar ice resources. The program will develop a Lunar Processing Module (LPM) to be integrated into a mobile excavator that will be launched to Moon’s south pole on the Prospector 1 mission currently scheduled for late 2027. The goal of Prospector 1 is to demonstrate the capability of processing icy lunar regolith to produce oxygen and hydrogen. The LPM when loaded with icy regolith will process the lunar soil to extract water, then via electrolysis produce oxygen and hydrogen. The module’s hopper is designed to receive up to 50 kg of regolith and batch process 2.5kg/hour. The unit will be housed on a mobile excavator massed at 2500 kg. Offworld has already completed TRL4 testing on the LPM in their Luxembourg office.

Offworld is evaluating several suppliers for delivery of their payload to the Moon. These include Blue Origin’s Blue Moon Mark 1 Lander, Astrobotic’s Griffin, Intuitive Machines NOVA-D and the SpaceX Starship.

The company is exploring a variety of options for generation of power for the mission. Of course landers provide some minimal power but not nearly enough for processing lunar regolith. One promising system under consideration is the Vertical Solar Array Technology (VSAT) under development by Astorbotic which will provide 10kw of power (only in sunlight). But wait, there’s more! Astrobotic announced this month that they were just awarded a Small Business Innovation Research (SBIR) award by NASA to develop a larger version of the array called VSAT-XL capable of delivering 50kw. Designed to track the sun, VSAT is ideal for location at the lunar south pole where the sun’s rays are at very low elevation and provide semi-permanent illumination on the rims of permanently shadowed craters.

Comparison of relative sizes of the two VSAT solar arrays. Credit: Astrobotic

Another innovative alternative is a power source called the Nuclear Thermionic Avalanche Cell (NTAC ) under development by Tamer Space, a company providing a range of power and construction resources for settlements on the Moon, the Cislunar economy and sustainable pioneering of Mars. The device is an electrical generator that converts nuclear gamma-ray photons directly to electric power in a compact, reliable package with high power density capable of long-life operation without refueling. NTAC can provide higher power levels (e.g. starting at 100kw) and is not dependent on the sun to enable operations through the lunar night should Offworld elect to locate their facility far from the Moon’s poles or in permanently shadowed regions. Tamer described their technology at the 2023 Space Resources Roundtable

Image of a research prototype of the Nuclear Thermionic Avalanche Cell: Credit: Tamer Space

After Propector 1, Offworld’s follow on plans envision a second Prospector 2 to be launched in the 2029 timeframe. This mission will ramp up capability to include multiple robot species such as an excavator, hauler, and processor. In addition, liquefaction will be added to the process stream (not just gaseous products) and pilot plant capabilities will be demonstrated to reduce risk for the next mission. In 2031, a formal pilot plant will be established with multiple excavators and haulers. The facility will have a fixed processing plant and storage facilities capable of producing tons of water, oxygen, and hydrogen. By the end of 2034, OffWorld plans to launch an industrial scale ISRU plant with output of 100s of tons of volatiles, elements and bulk regolith per year.

Bienhoff said at the conclusion of his presentation that Offworld’s long term vision for lunar operations include: “Industrial scale ISRU, 10s – 100s of tons of product per year – by product [I mean] that’s processed regolith, that’s oxygen, that’s hydrogen, that’s water, that’s perhaps metals. We plan to monetize or use every gram we excavate. That’s a tall order, but in order to have a thriving lunar community, we need to produce as much as we can on the Moon, for the Moon, before we think about exporting from the Moon.”

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Proposal for an International Lunar Resource Prospecting Campaign

Artist’s depiction of the NASA Volatiles Investigating Polar Exploration Rover (VIPER) locating and assessing the concentration of ice and other resources near the Moon’s South Pole. Credits: NASA / Daniel Rutter

NASA and space settlement advocates are justifiably excited about resources on the Moon, especially water ice known to be present in permanently shadowed regions (PSR) at the lunar poles, because of it’s potential as a source of oxygen and fuel that could be sourced in situ saving the costs of transporting these valuable commodities from Earth.  But how much ice is actually available, accessible and can be processed into useable commodities?  In other words, in terms defined by the U.S. Geological survey, what are the proven reserves?  A reserve is a subset of a resource that can be economically and legally extracted. 

By way of background, under NASA’s Moon to Mars (M2M) Architecture where the agency is defining a roadmap for return to the Moon and then on to the Red Planet, an Architecture Definition Document (ADD) with the aim of creating an interoperable global lunar utilization infrastructure was released last year.  The goals articulated in the document are to enable the U.S. industry and international partners to maintain continuous robotic and human presence on the lunar surface for a robust lunar economy without NASA as the sole user, while accomplishing science objectives and testing technology that will be needed for operations on Mars. 

Of the nine Lunar Infrastructure (LI) goals in the ADD, LI-7 addresses the need to demonstrate in situ resource utilization (ISRU) through delivery of an experiment to the lunar South Pole, the objective of which would be demonstrating industrial scale ISRU capabilities in support of a continuous human lunar presence and a robust lunar economy.  LI-8 aims to demonstrate a) the capability to transfer propellant from one spacecraft to another in space; b) the capability to store propellant for extended durations in space and c) the capability to store propellant on the lunar surface for extended durations – defining the objective to validate technologies supporting cislunar orbital/surface depots, construction and manufacturing maximizing the use of in-situ resources, and support systems needed for continuous human/robotic presence.

To accomplish these goals NASA initiated a series of Lunar Surface Science Workshops starting in 2020.  The results of workshops 17 and 18  held in 2022 were summarized last January in a paper by Neal et al. in Acta Astronautica and discussed recently at a Future In-Space Operations (FISO) Telecon on 2/14/2024 in a presentation by Lunar Surface Innovation Consortium (LSIC) members Karl Hibbitts, Michael Nord, Jodi Berdis and Michael Miller.  These efforts identified a conundrum: there is not enough data to establish how much proven reserves of lunar water ice are available to inform economically viable plans for ISRU on the Moon.  Thus, a resource prospecting campaign is needed to address this problem.  International cooperation on such an initiative, perhaps in the context of the Artemis Accords, makes sense to share costs while enabling the signatories of the Accords (39 as of this post) to realize economic benefits from commerce in a developing cislunar economy.

The campaign concept proposes a 3-tiered approach. First, confirming ice is present in the PSRs near potential Artemis landing sites – this could be done by low altitude orbital reconnaissance using neutron spectroscopy, radar and other techniques. Next, surface rovers already on the drawing board such as the Volatiles Investigating Polar Exploration Rover (VIPER), would be deployed to locate specific reserves.

Finally, detailed characterization of the reserve using rovers leveraging capabilities learned from VIPER and optimized for reconnaissance in the PSRs. Some technological improvements would be needed in this final phase to address power and long duration roving under the expected extreme conditions. Nuclear power sources and wireless power beaming from solar arrays on the crater rims, both requiring further development, could solve these challenges. This technology will be directly transferrable to equipment needed for excavation, which will face the same power and reliability hurdles in the ultra cold darkness of the PSRs.

As mentioned in the FISO presentation and pointed out by Kevin Cannon in a previous post by SSP, how water ice is distributed in lunar regolith “endmembers” is a big unknown and could be quite varied.  Characterization during this last phase is paramount before equipment can be designed and optimized for economic extraction.

Artist’s impression of different types of lunar water ice / regolith endmembers, characterization of which will be required before extraction methods and equipment can be validated. Credits: Lena Jakaite / strike-dip.com / Colorado School of Mines

The authors of the paper acknowledge that coordinating an international effort will be difficult but involving all stakeholders will foster cooperation and shape positive legal policy within the framework of the Artemis Accords to comply with the Outer Space Treaty.  

From the conclusion of the paper:

“If the reserve potential is proven, the benefits to society on Earth would be immense, initially realized through job growth in new space industries, but new technologies developed for sending humans offworld and commodities made from lunar resources could have untold important benefits for society back here.”

George Sowers, whose research was referenced in the paper and covered by SSP, believes that “Water truly is the oil of space” that will kickstart a cislunar economy.  Once reserves of lunar water ice are proven to exist through a prospecting campaign and infrastructure is placed to enable economically feasible mining and processing for use as rocket fuel and oxygen for life support systems, technology improvements and automation will reduce costs.    If it can be made competitive with supply chains from Earth lunar water will be the liquid gold that opens the high frontier.