An ice-mining lunar rover powered by Americium-241

Conceptual illustration of the ice-mining lunar rover showing its main components including a Radioisotope Power System (RPS) employing Americium-241. Credits: Mazzotti et al. (2024)

Lunar space settlements will need supplies of water for life support and rocket fuel in the coming water economy in cislunar space. Given how expensive it is to launch water out of Earth’s gravity well, mining the liquid gold in situ on the Moon makes the most economic sense. Until recently, it was thought that most of the water on the Moon was trapped in the permanently shadowed regions (PSRs) in craters near the poles. Although recent data from the Indian Space Research Organization’s Chandrayaan-1 mission has found evidence that water and hydroxyl is more wide spread across all latitudes, the icy deposits in the PSRs may be more concentrated and readily accessible then that bound up in regolith away from the poles.

A team of researchers* in the UK and Italy have developed a lunar rover capable of mining for ice in PSRs. In a paper in Acta Astronautica they describe their approach using an innovative power source, a Radioisotope Power System (RPS) using Americium-241 (241Am). One of the problems for ice mining in a PSR is that by definition, the crater floors never see sunlight and they are as cold as 40o K. Solar powered mining equipment would be severely challenged in this environment as its batteries would have to be frequently recharged at the crater rim and the extreme cryogenic temperatures would affect performance. Rovers utilizing an onboard RPS could operate autonomously and continually in a PSR. 241Am has a half life of 432 years enabling decades of power output without the need to refuel. It is the preferred isotope in Europe because it can be economically separated from spent nuclear fuel produced in civil reactors.

The current state of the art for ice mining methods are either mechanical or thermal. Mechanical processes require beneficiation of excavated regolith by either pneumatic, magnetic or electrostatic separation. SSP has covered one such mechanical extraction technique called Aqua Factorem proposed by Philip Metzger at the University of Central Florida. These techniques require prior assessment of the regolith so that the appropriate type of separation method can be tailored to the specific ice content.

Thermal mining employs various ways of heating the regolith to induce sublimation of the icy deposits directly to water vapor which is then refrozen in cold traps for collection. One method is direct solar heating perfected by George Sowers at the Colorado School of Mines. Heating can also be induced by electricity, microwaves or, as proposed by the authors, radioisotope decay heating. Such methods can skip the step of characterizing the regolith for ice content prior to mining operations.

The rover described in the paper is innovative in that the RPS, which would generate a total of 400W, not only provides electrical power, its waste heat could be utilized for ice mining. The electrical power would be generated by thermal input to a Stirling convertor with an efficiency of ∼20% to produce ∼80W of electric power leaving ∼320W for the mining operations. A related program in Europe is developing such a Stirling convertor using 241Am for deep space applications.

Here’s how it works: waste heat from the RPS is directed to a plate in a sealed enclosure lowered beneath the rover to sublimate icy deposits in the lunar regolith. The extracted water is directed to the cold trap via a pressure differential in the sealed environment. A PSR ice mining campaign would be divided into four Phases. Phase I (Roving to Ice Deposit) starts with the rover operating on battery power to traverse the PSR surface to the target area. Once an ice deposit has been located Phase II (Isolating ICE Deposit) would situate the rover over the deposit and lower a sealing enclosure over the deposit beneath the rover. Phase III (Volitile Extraction) directs waste heat from the RPS to the plate initiating sublimation of the ice in the regolith for collection in the cold trap. This phase lasts about 2 days. Finally, Phase IV (Separation from Deposit) raises the sealing walls after full extraction of the ice deposit. The rover is then ready to move on to the next target area and repeat the process.

Validation of the heat transfer and thermal management was caried out using 3D Finite Element Methods on the rover design and anticipated environment conditions, i.e. the temperatures of the primary rover elements including the sublimation plate, cold trap, and volatiles tube. Four simulations of ice mining were conducted under varying conditions of icy regolith volumetric content ( 1.0, 5.0, and 10.0%, respectively). The experiment showed that most element temperatures were stable for each ice content scenario.

From the results of the study, the researchers conclude that “…it is feasible to extract ice in a PSR crater of the lunar poles using the waste heat from a RPS radiated downwards to the icy Lunar regolith by a sublimation plate. Ice deposits within the regolith can be successfully sublimated, volatiles can be collected in a pressure-controlled environment, directed to a cold trap, and captured.”

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* Authors of the paper Ice-Mining Lunar Rover using Americium-241 Radioisotope Power Systems : Marzio Mazzotti 1 2, Hannah M. Sargeant 1, Alessandra Barco 1, Ramy Mesalam 1, Emily Jane Watkinson 1, Richard Ambrosi 1, Michèle Lavagna 2

1 University of Leicester, Space Park Leicester, 92 Corporation Road, LE4 5SP Leicester, UK
2 Politecnico di Milano, Piazza Leonardo da Vinci, 32, 20133 Milano MI, Italy

Engineering analysis of pressurized lunar lava tubes for human habitation

Conceptual illustration of a lunar base in Mare Tranquilitatis Hole, believed to be an entrance to a lava tube about 100 meters below the lunar surface. Credits: Dipl.-Ing. Werner Grandl

In a new paper in Acta Astronautica Raymond P. Martin, a propulsion test engineer at Blue Origin and Haym Benaroya, a professor of mechanical and aerospace engineering at Rutgers describe the former’s research he carried out as a graduate student under the latter analyzing the structural integrity of lunar lava tubes after pressurization with breathable air. As reported previously on SSP, subterranean lava tubes on the Moon and Mars hold much promise as naturally occurring enclosures that are believed to be structurally sound, thermally stable and would provide natural protection from micrometeoroids as well as radiation. If they could be sealed off for habitation and filled with breathable air, life could be simplified for colonists as they would not have to don space suits for routine activities.

“This paper makes the argument that … lunar lava tubes present the most readily available route to long-term human habitation of the Moon”

Two views of a lunar skylight revealing a potential subsurface lava tube in Mare Ingenii. Credit: NASA/Goddard Space Flight Center/Arizona State University

Martin opens the paper with a history of the discovery and physical characteristics of lunar lava tubes tapping geological data dating back to the Apollo program. The existence of a lava tube is sometimes revealed by the presence of a “skylight”, a location where the roof of the tube has collapsed, leaving a hole that can be observed from space. Using an engineering simulation software called ANSYS, he developed a computer model to assess the structural integrity of these formations when subjected to internal atmospheric pressure.

Martin creates a model for his simulation based on the morphology of a relatively small lava tube known to exist from imagery taken by the Chandrayaan-1 spacecraft, the first lunar probe launched by the Indian Space Research Organisation . This structure averages 120 meters in diameter and was chosen because it has a rille-type opening level to the surface and could be sealed off at two locations. This approach makes sense as a starting point because the cavern would be easy to access and less energy would be be required to pressurize a smaller enclosure. Thus, the amount of infrastructure needed to establish early settlements would be minimized.

The goal of the simulation was to assess the integrity of the enclosed space under varying roof thicknesses and pressurization levels. Failure conditions were defined using commonly employed methods of assessing stability of tunnels in civil engineering and based on lunar basaltic rock general material properties known from testing of samples brought back from the Moon in the Apollo program and lunar meteorites. Finally, a formula was derived for safety factors associated with the failure conditions to ensure robustness of the design.

When running the simulation over various roof thicknesses and internal pressures, an optimum solution was found indicating that it is possible to pressurize a lava tube with a roof thickness of 10 meters with breathable air at nearly a fully atmosphere while maintaining its structural integrity. This would would feel like sea level conditions to people living there.

Being able to pressurize a lava tube for habitation could significantly simplify operations on the Moon as the infrastructure needed to make surface dwellings safe from radiation, micrometeorite bombardment and thermal extremes would be extensive adding costs to the settlement.

“A habitat within a pressurized tube would offer large reductions in
weight, complexity, and shielding, as compared to surface habitats.”

Once a permanent settlement has been established and engineering knowledge advances to enable expansion into larger lava tubes, we can imagine how cities could be built within these spacious caverns, and what it would be like to live and work there. SSP explored just this scenario with Brian P. Dunn, who painted a scientifically accurate picture of such a future in Tube Town – Frontier, a hard science fiction book visualizing life beneath the surface of the Moon. Dunn envisions a thriving cislunar economy with factories producing spacecraft for Mars exploration.

Conceptual illustration of a spacecraft manufacturer inside a lava tube. Credit: Riley Dunn

Martin and Benaroya dedicated their paper to the memory of Brad Blair, a mining engineer who was a widely recognized authority on space resources.

The authors both appeared on The Space Show last December to share insights on this groundbreaking research. Benaroya has been featured previously on SSP with another of his graduate student’s (Rohith Dronadula) thesis on hybrid lunar inflatable structures.

Update March 16, 2023: Martin and Benaroya were featured in The Economist, via a recent licensed post in Yahoo Finance.