Saving Earth and opening the solar system with the nuclear rocket

The NERVA solid core nuclear rocket engine. Credits: NASA

James Dewar believes it is time to reconsider the solid core nuclear thermal rocket, like what was developed in the 1960s under the NASA’s Nuclear Engine for Rocket Vehicle Application (NERVA) Project, as a high thrust cargo vehicle for opening up the solar system and for solving problems here on Earth. A tall order, as he explained in his appearance on The Space Show (TSS) October 26, because nuclear propulsion within the atmosphere and close to the Earth was taken off the table by NASA over 60 years ago and research on nuclear rockets was put on ice after 1973 until recently. Dewar worked on nuclear policy at the Atomic Energy Commission and its successor agencies, the Energy Research and Development Administration and the Department of Energy. He has documented his views in a paper linked on TSS blog.

What is old could be new again. NERVA had a very light high power solid core reactor with Uranium 235 fuel in a graphite matrix creating nuclear fission to heat hydrogen to produce rocket thrust. The specific impulse (efficiency in conversion of fuel to thrust) of the first iteration of NERVA was about 825 seconds, or almost twice that of chemical rockets. More efficient versions were on the drawing board. The compact design (35×52-inch core) lends itself to low development costs and would be inexpensive to fabricate and operate. It has the potential to lower launch costs significantly and research could pick up where it left off nearly 50 years ago.

So why is NASA announcing development of new nuclear thermal propulsion systems for missions to Mars in the distant future? The reactor cores like those used in Project NERVA are known technologies that can it be adapted for other useful applications and it can be done safely on Earth. There could be a large niche market for energy production in remote rural areas such as Alaska or Canada, or supplementing base load utilities during power disruptions due to severe weather events. With their high operating temperatures, these reactors can replace fossil fuel power generation for manufacturing industries that require process heat such as steel/aluminum or chemical production, which cannot be powered efficiently by wind or solar energy. There may also be a cost advantage and environmental benefit to replacing carbon based fuels for powering maritime oceangoing vessels.

“Even the Greens may support it…What if a reestablished program included making a nuclear propelled 1000-foot tanker sized skimmer to rid the oceans of plastic?”

Additionally, a nuclear reactor of this type could service manufacturing centers in both space and on Earth. It could inexpensively launch satellites and provide power for environmental and solar weather stations to monitor and protect Earth’s health. Dewar even thinks that the solid core nuclear reactor could be used to address the growing global problem of industrial waste by melting it down to its chemical constituents and then separating out commercially valuable components from the actual waste prior to permanent disposal. The low launch costs of the nuclear rocket may actually make disposal of waste off Earth economically feasible. Whole clean industries could spring up around these process centers. So this type of reactor could address many national goals and objectives rather than just crewed missions to Mars or deep space.

But what about the elephant in the room? Safety, radiation and fear of all things “nuclear”? Would the public support ground based testing if a NERVA type solid core nuclear thermal rocket program were restarted? Dewar covers this in detail in his book The Nuclear Rocket, Making Our Planet Green, Peaceful and Prosperous. As reported by the EPA in 1974, “…It is concluded that off-site exposures or doses from nuclear rocket engine tests at [the] NRDS [Nuclear Rocket Development Station] have been below applicable guides.”

What about regular launches of a nuclear rocket in the Earth’s atmosphere? First, the launch range proposed would be in an isolated ocean area over water to eliminate the possibility of failure or impact in populated regions. Second, the nuclear core would be enclosed in a reentry vehicle type cocoon for safe recovery in the event of an accident. Third, the nuclear engine is envisioned as an upper stage and would not be “turned on” until boosted high in the stratosphere, thus emission of gamma rays and neutrons from the fission reaction would not be any different then the radiation already impinging on our atmosphere from cosmic and solar radiation.

“…the best way to banish fear is for citizens to profit from the program.”

There is also the potential for the U.S. and its citizens to profit from this venture. Dewar suggests a governance framework for creating a public/private corporation in which the private sector is in charge, but leases assets from NASA and DOE. The government would support the venture via isolated testing sites, providing technical advice, supplying the uranium fuel and security to guard against potential nuclear proliferation. The public/private partnership would be set up to incentivize citizen participation through stock purchases and distribution of dividends in addition to providing jobs and funding the missions.

“Another source of funding would exist beyond the government or private billionaires: the public now has access”

Dewar concludes his paper with an inspirational statement: “…a new space program emerges based on science, not emotion, one that maximizes the technology for terrestrial applications, one that neuters the rocket equations and democratizes the space program, allowing citizens to participate and profit, and one that ever integrates Earth into the Solar System.”

The emerging in-space manufacturing economy

Diagram depicting the market sectors of the nascent in-space economy. Credits: Erik Kulu / Factories in Space

Erik Kulu, a Senior Systems Engineer in the satellite industry, has a passion for emerging technologies…especially those in the in-space manufacturing field. He’s created the largest public database of companies active in the emerging in-space economy. Called Factories in Space, it tracks companies engaged in microgravity services, space resources, in-space transport services, the economies of LEO, cislunar space, the Moon and much more.

Kulu provides an overview of commercial microgravity applications for both terrestrial and in-space use. His listing and analysis of potential business ventures provides a comprehensive summary of unique profitable commodities manufactured in microgravity, including fiber optics, medical products, exotic materials and many more.

Breakdown of the in-space manufacturing sector of the space economy. Credits: Erik Kulu / Factories in Space

“This is the missing piece to speed up development for the exciting Star Trek-like future. I believe in-space manufacturing will be the kickstarter and foundation.”

In a recent industry survey examining the commercial landscape of space resources in 2021, Kulu renders a statistical breakdown of the currently evolving development stages of in-space manufacturing companies, levels of funding by market sector, timing of company founding and geographical location of the main players. His analysis shows a marked increase in the formation of companies from 2016 – 2018 dropping off over the last 3 years.

Prominent founding peak of space resource companies in 2018 with drop at end of the last decade. Credits: Erik Kulu / Factories in Space

I asked Kulu about what he thought caused the downward taper because it seemed to have started before the COVID-19 pandemic, and so was probably unrelated. He agreed, and offers this explanation:

“Primarily, I think the decline is a mix of following:

  1. There was a boom of some sorts, which has slowed down in terms of very new startups. Similar graphs [indicate the same trend] for nanosatellite, constellation and launcher companies. Funding boom is continuing though.
  2. As many of those space fields do not have obvious markets, some potential new actors might be in wait mode, because they want to see what happens financially and technically to existing companies.
  3. Startups could be in stealth mode or very early stage and as such I have not become aware of them yet. They will likely partially backfill.”

“While there was a decline, I forecast Starship and return to the Moon will kick off another wave in about 2-3 years.”

Kulu also tracks NewSpace commercial satellite constellations, small satellite rocket launchers and NewSpace funding options through his sister site NewSpace Index. But he doesn’t stop there. The world’s largest catalog of nanosatellites containing over 3200 nanosats and CubeSats can be found in his Nanosats database.

Learn more about how Erik Kulu got started tracking the in-space economy in this interview from earlier this year over on Filling Space. And be sure and tune in live to The Space Show next month when I cohost with David Livingston for his debut appearance, exact date to be determined. You can call the show and ask Erik questions directly. Check TSS Newsletter, updated weekly, for the show date once its set. This post will be updated when the schedule is finalized, so readers can check back here as well.

A lunar space elevator achievable with today’s technology

Conceptual depiction of a lunar space elevator. Credits: Cool Worlds Lab via YouTube.com

As SSP posted previously, a space elevator serving Earth holds great promise for reducing the cost of access to space but remains out of reach at least for a couple of decades as there are no existing materials strong enough to support their own weight in Earth’s gravity well. But a lunar space elevator (LSE) is possible with commercial polymers available today and could be built for about $2 billion according to Charles Radley, a Systems Engineer and AIAA Associate Fellow. In a paper available on Academia.edu he shows how a “… lunar elevator is both feasible and affordable, and indeed profitable.”

A functional LSE would require a tether of low mass material that is also strong enough to support its own weight in the Moon’s gravitational field. In addition, it needs to be robust enough to transport payloads reliably and repeatedly over the entire working distance in cislunar space. The LSE would be a very long tether extending from the Moon’s surface up to a station at the system’s center of mass (COM) located at either of two Earth-Moon Lagrange points, L1 or L2. The physics of the system requires that the tether extend beyond the COM terminating at a counterweight several thousand kilometers higher. For the L1 system, the tether extends about 58,000 km up from the Moon to the station at the COM and then extends another 220,000 km up (toward the Earth) to the counterweight.

Several high tensile strength, low mass polymers developed in the 1990s that fulfill the system requirements are commercially available in large quantities today (e.g. T1000TM, DyneemaTM and ZylonTM * ). A 48 ton system composed of the tether, the L1 COM station, a lunar surface attachment fixture (SAF), counterweight and payload climbers could be launched on a single Falcon Heavy vehicle.

Starting at L1, the deployment would begin with the counterweight and SAF simultaneously played out in opposite directions (up and down in relation to the Moon, respectively) unspooling the tethers at rates that maintains the COM station at the L1 position. Upon the SAF reaching the desired location on the Moon, it would be affixed to the surface by drilling down to a sufficient depth to anchor the structure such that it could adequately withstand tension and lateral forces.

When compared to chemical rocket operations on the moon, there is a significant cost reduction in lifting materials off the surface if multiple climbers are used and the frequency of their trips up and down the LSE is maximized. The cost reduction is on the order of 9X, enabling the system to pay for itself in one month. Radley concludes that:

“These large cost reductions are game changing and will enable major expansion of human activities beyond Earth orbit, and establish profitable lunar based industries.”

The Liftport Group, a collaborator on the paper, is administering The Alexandria Project, a database repository collecting and organizing questions about the infrastructure needed for development of an LSE toward creation of a requirements document.


* T1000G is a trademark of Toray Composite Materials America, Inc.; Dyneema is a trademark of Royal DSM NV; Zylon is a trademark of Toyobo Corporation

Kilometer long artificial gravity facility could be deployed in a single launch

One kilometer long spinning space station producing 1G of artificial gravity deployed from a single Falcon Heavy launch vehicle. Credits: Zachary Manchester, graphic by Tzipora Thompson

This year’s NASA Innovative Advance Concepts (NIAC) award winners presented their ideas in a virtual poster session last week. Zachary Manchester of Carnegie Mellon University and Jeffrey Lipton at the University of Washington have come up with a rotating habitat to produce artificial gravity. But to do this without causing severe disorientation that would result from a short radius habitat, their novel facility is one kilometer long spinning to produce 1G at both ends. Manchester and Lipton’s innovation is a deployment mechanism that leverages advances in “mechanical metamaterials” to reduce mass while increasing expansion ratios such that the structure can be squeezed into a single Falcon Heavy payload envelope but when deployed, expands to 150 times its stored configuration size. The structure can be erected autonomously and without any assembly in space.

The key enabling technologies are a combination of “handed shearing auxetics” (HSA) and branched scissor mechanisms. HSA is described in a 2018 paper in Science by Lipton and other researchers where they “…produce both compliant structures that expand while twisting and deployable structures that can rigidly lock.”

“The station can…be spun at 1-2 RPM to generate 1g artificial gravity at its ends while still maintaining a microgravity environment at its center near the spin axis, providing the crew with the flexibility of living in a 1g environment while performing some work in microgravity.”

All the NIAC Fellow poster presentations can be found at the 2021 NIAC Symposium Virtual Event website.

Astrosettlement Development Strategy for human expansion into the solar system and beyond

Conceptual illustration of a Habitat Autonomous Locomotive Expandable (HALE) mobile self sustaining habitat under propulsion near a planetary destination. Credits: unknown artist via Thomas Matula

Dr. Thomas Matula, Professor at Sul Ross State University Uvalde, Texas, has developed an economically based strategy for space settlement. His plan addresses the deficiencies in many proposed visions of human expansion beyond earth, namely the missing economic and legal aspects needed for sustainable settlement of the solar system. Matula discussed his approach with David Livingston on The Space Show September 14 and in a paper entitled An Economic Based Strategy for Human Expansion into the Solar System attached to the show blog.

Astrosettlement Development Strategy (ADS) can be boiled down into a four step economically based roadmap for space settlement which could be started with minimal private funding. Each step would achieve economic success before moving on to the next level. The four levels are Earth based research, industrialization of the Moon, developing and settling the solar system and interstellar migration.

In the first step of Earth based research, Matula suggests developing a subscription based online role playing computer game with the purpose of creating a virtual simulation of a space settlement to model the social and economic aspects of communities beyond Earth. SSP has been following similar efforts already underway by Moonwards. Further research in this phase would look into space agriculture to understand the types of plants and dietary needs of space settlers and improving the efficiency of crop growth paving the way for self sustaining habitats. Matula has penned a different paper along these lines called The Role of Space Habitat Research in Providing Solutions to the Multiple Environmental Crises on Earth, also attached to the Space Show Blog, which could have duel use applications in addressing environmental problems on our home planet. There are already efforts underway in this arena with Controlled Environment Agriculture (CEA) utilizing greenhouse automation through the Internet of Things leading to reduction of water needs and an increase in crop yields.

“Developing the technology
to green the Solar System will also green the Earth for future generations”

Next on the roadmap is lunar industrialization. The focus of this step is to use robotics and in situ resource utilization to minimize the mass of materials lifted from Earth and to create lunar manufacturing capability in a cislunar economy that can be leveraged to build space based habitats for expansion into deep space.

Developing the solar system comes next. Once an economic foundation of industrialization of the Moon has been established, large mobile habitats can be built at the Earth-Moon Lagrange points L1 and L2. Called HALE, for Habitat Autonomous Locomotive Expandable, these are 1km wide self sustaining habitats with 1G artificial gravity capable of low energy transit throughout the solar system including out to the Kuiper Belt, where they can use the resources there to add to their size or build copies of themselves.

The final phase combines mobile free space settlement with advanced propulsion to develop the capability of expansion into the Oort cloud and on to the stars.

“…propulsion technology could advance to a point that would allow mobile space habitats designed for the Oort Cloud to be transformed into the first generational starships.”

Modeling a water based cis-lunar economy

A conceptual illustration of the operational layout for a possible future cis-lunar ecosystem based on lunar water resources to refuel GEO satellites and support of a lunar base. Credits: Marc-Andre Chavy-Macdonald et al.*

Most forward looking space planners believe that lunar water will be one of the primary resources that will drive cis-lunar economic activities. But can the growth of a water-based ecosystem be modelled to make future revenue predictions? Using a new methodology that combines System Dynamics with scenario planning a team of researchers in Japan and France has done just that by quantifying the parameters of two scenarios likely to unfold in the near future: a lunar settlement called “Moonopolis” and a long term exploration effort named “Apollo 2.0”. The analysis was just published in Acta Astronautica in a paper entitled The cis-lunar ecosystem — A systems model and scenarios of the resource industry and its impact.

System Dynamics (SD) is time-based modeling to frame, understand, and discuss dynamic behavior of complex systems. Originally developed in the 1950s to improve a company’s understanding of industrial processes, SD is used in both the public and private sectors for policy analysis and to drive strategy.

In the study, the authors* find that three factors are essential for success: government support for R&D, private capital re-investment, and continued growth of the telecom satellite industry in geosynchronous orbit. With these stipulations a cis-lunar economy of $32 billion is projected after 20 years.

Key insights gleaned from this novel holistic model reveal the dynamics of a space resource economy and the interaction of of key technical, policy and socioeconomic variables along with their uncertainties to make future projections.

Incidentally, the authors partnered with a Japan-based company called iSpace on the study which has its own plans for a lunar city called Moon Valley. They are projecting that 1000 people could be living there by 2040.


* Authors of The cis-lunar ecosystem — A systems model and scenarios of the resource industry and its impact: Marc-Andre Chavy-Macdonald, Kazuya Oizumi, Jean-Paul Kneib, Kazuhiro Aoyama

Are we close to a tipping point for human spaceflight?

Artist depiction of Starship on the lunar surface returning astronauts to the Moon as part of NASA’s Artemis Program. Credits: SpaceX

What will be the impact on the direction of U.S. space policy should SpaceX successfully demonstrate an orbital flight of Starship? Doug Plata, President and Founder of the Space Development Network believes that when Starship achieves orbit, policy makers should “…place Starship at the center of the country’s human spaceflight program…”. In an article in The Space Review he makes the case that if successful in its efforts, SpaceX may be edging us closer to a tipping point on deciding which path to take for the country’s human rated launch vehicle: Space Launch System (SLS) or Starship? This question is accentuated by recent news reports of yet another delay in the Artemis 1 uncrewed test flight of SLS which Ars Technica reports may not launch until the summer of 2022…assuming everything goes perfectly. Meanwhile, SpaceX continues its development of Starship at a breakneck pace, while simultaneously building the manufacturing infrastructure to “…crank them out by the hundreds”, says Plata. With the delay of Artemis 1, it is possible that SpaceX will demonstrate the first orbital launch of Starship before NASA’s first launch of SLS.

NASA has already selected SpaceX to return astronauts to the Moon via Starship as the Human Landing System for the Artemis program, although work has stalled on the contract due to Blue Origin’s lawsuit. But with a reusable Starship at a fraction of the cost, comparable heavy lift capability and a much higher flight rate, how long can SLS last? A case could be made for keeping SLS until SpaceX’s Super Heavy booster is human rated and Starship can be reliably shown to reenter the Earth’s atmosphere and land safely. But this won’t be long given Elon Musk’s aggressive timelines. Will it continue to make sense to launch astronauts on SLS/Orion, transfer them to Starship in lunar orbit and descend to the surface of the Moon when the the whole mission could be accomplished without SLS at a fraction of the cost?

“At some point, it will be obvious that SLS is an unnecessarily expensive alternative to Starship”

With Starship’s anticipated payload capabilities of delivery of 100s of tons and large crews to the lunar surface, and recent advances in inflatable technology, a habitat with a footprint of about 21,000 sq. ft. is within reach. Plata believes that the billions of dollars slated for SLS would be better spent contracting with SpaceX for delivery of inflatables and their supporting infrastructure to the lunar surface. This could lead to a large international lunar base which may eventually become a permanent settlement.

Instabase
Conceptual illustration of InstaBase – a fully inflatable lunar base capable of supporting an initial crew of eight. Credits: The Space Development Network via The Space Review

“But there is an important historic significance to Starship as well…the real historic prize to be seized is the establishment of humanity’s first foothold off Earth.”

Where is the mother lode of space mining? The Moon or near-Earth asteroids?

Conceptual rendering of TransAstra Honey Bee Optical Mining Vehicle designed to harvest water from near-Earth asteroids: Credits: TransAstra Corporation

Advocates for mining the Moon and asteroids for resources to support a space based economy are split on where to get started. Should we mine the Moon’s polar regions or would near-Earth asteroids (NEAs) be easier to access?

Joel Sercel, founder and CEO of TransAstra Corporation, is positioning his company to be the provider of gas stations for the coming cislunar economy. In a presentation on asteroid mining to the 2020 Free Market Forum he makes the case (about 10 minutes into the talk) that from an energy perspective in terms of delta V, NEAs located in roughly the same orbital plane as the Earth’s orbit may be easier to access for mining volatiles and rare Earth elements.

Scott Dorrington of the University of New South Wales discusses an architecture of a near-Earth asteroid mining industry in a paper from the proceedings of the 67th International Astronautical Congress. He models a transportation network of various orbits in cislunar space for an economy based on asteroid water-ice as the primary commodity. The network is composed of mining spacecraft, processing plants, and space tugs moving materials between these orbits to service customers in geostationary orbit.

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Illustration depicting the layout of a transportation network in an asteroid mining industry in cislunar space. Credits: Scott Dorrington

On the other side of the argument, Kevin Cannon of the Colorado School of Mines in a post on his blog Planetary Intelligence lays out the case for the Moon being the best first choice. All of the useful elements available on asteroids are present on the Moon, and in some cases they are easier to access in terms of concentrated ore deposits. Although delta V requirements are higher to lift materials off the Moon, its much closer to where its needed in a cislunar economy. Trips out to a NEA would take a long time with current propulsion systems. In addition, he thinks mining NEAs would be an “operational nightmare” as most of these bodies are loose rubble piles of rocks and pebbles with irregular surfaces and very low gravity. This makes it hard to “land” on the asteroid, or difficult to capture and manipulate them. In an email I asked him if he was aware of SHEPHERD, a concept for gentle asteroid retrieval with a gas-filled enclosure which SSP covered in a previous post, but he had not heard of it. TransAstra’s Queen Bee asteroid mining spacecraft has a well thought out capture mechanism as well, although this concept like SHEPHERD are currently at very low technology readiness levels.

This image has an empty alt attribute; its file name is image-2.png
SHEPHERD-Fuel variant harvesting ice from a NEA and condensing it into liquid water in storage tanks, then subsequent separation into hydrogen and oxygen (top). These tanks become the fuel source for a self-propelling tanker block (bottom) which can be delivered to a refueling rendezvous point in cislunar space. Credits: Concept depicted by: Bruce Damer and Ryan Norkus with key design partnership from Peter Jenniskens and Julian Nott

Cannon also makes the point that there is very little mass in the accessible NEAs when compared to the abundance of elements on the Moon.

“There’s more than enough material for near-term needs on the Moon too, and it’s far closer and easier to operate on.”

Finally, he believes that the Moon would be a better stepping stone to mining the asteroids then NEAs would be. This is because most of the mass in the asteroid belt is located in the largest bodies Ceres and Vesta. Operations for mining on these worlds would be more akin to activities on the Moon then on near-Earth asteroids.

asteroid-nasa-2011-09-29
Image of Vesta taken from the NASA Dawn spacecraft. Credit: NASA/JPL

What about moving a NEA to cislunar space as proposed by NASA under the Obama Administration with the Asteroid Redirect Mission? Paul Sutter, an astrophysicist at SUNY Stony Brook and the Flatiron Institute, investigates this scenario and suggests that at least the argument for these asteroids being too far away might be mitigated by this approach, although it would take a long time to retrieve them using solar electric propulsion, as recommended in the article. The trip time might be reduced with advanced propulsion such as nuclear thermal rockets currently under investigation by NASA.

It should be noted that TransAstra has both bases covered. They are working on innovations such as their Sun Flower™ power tower for harvesting water at the lunar poles as well as the company’s Apis™ family of spacecraft for asteroid capture and mining of NEAs.

Conceptual illustration of TransAstra’s Sun Flower™ power towers collecting solar energy above a permanently shadowed region on the Moon to provide power for ice mining operations. Credits: TransAstra Corp.

Update 28 August 2021: Take a deep dive into TransAstra’s future plans with Joel Sercel interviewed by Peter Garretson, Senior Fellow in Defense Studies at the American Foreign Policy Council podcast Space Strategy.

Redwire wins first place in NASA’s Breaking the Ice Lunar Challenge

Image of Lunar Transporter (L-Tran) with Lunar Regolith Excavator (L-Rex) stored on board as they roll down a ramp from a lunar lander. Credits: screen capture from Redwire Space animation. All images below are so credited.

NASA has just announced the winners of the Breaking the Ice Lunar Challenge, an incentive program for companies to investigate new approaches to ISRU for excavating icy regolith from the Moon’s polar regions. The agency will be awarding half a million dollars in cash prizes and Redwire Space headquartered in Jacksonville, Florida won first prize scoring $125,000 for its elegantly designed two rover lunar excavation system. The criteria used by NASA to select the winners was based on maximum water delivery, minimum energy use, and lowest-mass equipment.

Upon delivery by a lunar lander near a shadowed crater in the Moon’s south polar region, a multipurpose Lunar Transporter (L-Tran) carrying a Lunar Regolith Excavator (L-Rex) rolls down a ramp to begin operations on the surface. The rover transports the excavator to the target area where icy regolith has been discovered.

Image of L-Rex driving off of L-Tran

The L-Rex then drives off the L-Tran to start collecting regolith in rotating cylindrical drums on the front and back of the vehicle.

L-Rex collecting lunar regolith in fore and aft collection drums
L-Rex loading regolith into L-Tran for transport back to processing station

When the drums are full, L-Rex returns to the rover and deposits its load in L-Tran’s storage bed. L-Rex repeats this process over many trips until L-Tran is loaded to capacity at which point the rover returns to a processing facility to separate the water from the regolith.

L-Tran dumping a load of regolith into a hopper at a processing facility
After regolith beneficiation the separated frozen water ice is loaded into L-Tran for transport to secondary processing plant

Upon separation into purified frozen ice, L-Tran is once again loaded up with the product for transport to a station for storage or perhaps, further processing. No further details were provided but the final process is presumed to be electrolysis of the water into useful end products such as H2 and O2 for rocket fuel or life support uses, plus simply storage as drinking water for human habitation.

L-Tran loading water ice into hopper for final processing into end products or simply storage

The second place prize of $75,000 was awarded to the Colorado School of Mines in Golden, Colorado for its Lunar Ice Digging System (LIDs). The LIDS proposal has three rovers – an excavator, regolith hauler, and water hauler each of which would be teleoperated from a nearby lunar surface habitat.

Austere Engineering of Littleton, Colorado won the $50,000 third place prize for its Grading and Rotating for Water Located in Excavated Regolith (GROWLER) system. The system weighs slightly more then a school bus tipping the scales at an estimated mass of 12 metric tons.

A second phase of the challenge, if approved, could move the proposals into hardware development and a future demonstration mission toward eventual support of lunar habitats and a cislunar economy.

Checkout Redwire’s animation of their lunar excavation system:

Animation from Redwire Space’s Breaking the Ice Lunar Challenge proposal. Credits: Redwire Space

The Pinwheel Magma Reactor: synthetic geology for ISRU

Image
Conceptual depiction of the Pinwheel Magma Reactor on a planetary surface in the foreground and in free space on a tether as shown in the inset. Credits: Kevin Cannon

How can space settlers harness useful resources that have not been concentrated into ore bodies like what takes place via geologic process on Earth over eons of time? Could we artificially speed up the process using synthetic geology? Kevin Cannon, a planetary geologist at the Colorado School of Mines (CSM), thinks it might be possible to unlock the periodic table in space to access a treasure trove of materials with an invention he calls the Pinwheel Magma Reactor. He has submitted a NASA Innovative Advanced Concepts proposal for the concept. The device is a essentially a centrifuge sitting on a planetary surface with a solar furnace reaction chamber spun at the end of its axis. In space, a free flying system could be connected by tether.

PMR chambers are positioned at the end of the axis of a centrifuge. Credits: Kevin Cannon

In a Twitter thread Cannon sets the table with a basic geology lesson explaining why mining on Earth is so different from what we will need in space. The Earth’s dynamic crustal processes, driven by fluid flow and plate tectonics over millions of years, exhibit a very different geology then that under which the Moon, Mars and asteroids evolved. The critical minerals that could be useful to support life and a thriving economy in space settlements are present in far lower concentrations in space then on Earth.

Current plans for ISRU infrastructure on the Moon and asteroids are only targeting a small set of elements like hydrogen, oxygen, carbon, silicon and iron (below, left).

Illustration of the periodic table showing currently targeted elements for ISRU on the left. On the right, the most mined elements on Earth (colored gold) and critical elements (orange) useful for an advanced society. Credits: Kevin Cannon

But an advanced society expanding out into the solar system would benefit from many critical minerals (above, right) that are not easily accessible because of their far lower concentrations. For example, energy production will need uranium and thorium, energy storage systems require lithium and electronics manufacturing is dependent on rare earths. So how to unlock the periodic table for these critical materials?

If we are to live off the land by harvesting useful materials to build and sustain space settlements we’ll need a totally revolutionary mining process. The PMR was designed with this in mind. The procedure begins by loading unprepared rocks or regolith into the chamber followed by heating via a solar furnace. Next, the chamber is spun up in the centrifuge where super gravity concentrates the desired minerals. Cannon believes that the PMR could also be used to extract water from regolith on the moon or asteroids.

“If hydrated asteroid material or icy regolith are put in at low temperatures, they’ll be separated by super-gravity and can be siphoned off.”

Of course the technology needs to be validated and flight hardware developed to determine if the PMR can be a tool to speed up the geological processes to concentrate useful materials for humans, who can then use them to synthetically propagate life in space. Cannon sums it up:

“Obviously a lot of work to be done to prove out the concept. But I think that a process flow of synthetic geology -> synthetic biology is the way to solve the concentration problem in space and enrich any element we want from the periodic table.”

Check out Cannon’s research page at The Cannon Group . He also blogs on space resources and development at Planetary Intelligence.