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The impact of the Gravity Prescription on the future of space settlement

Artist rendering of a family living in a rotating free-space settlement based on the Kalpana Two design, with a length of 110m and diameter of 125m. Credits: Bryan Versteeg / Spacehabs.com

This post summarizes my upcoming talk for the Living in Space Track at ISDC 2024 taking place in Los Angeles May 23 – 26. The presentation is a distillation of several posts on the Gravity Prescription about which I’ve written over the years.

Lets start with a couple of basic definitions. First, what exactly is a space settlement? The National Space Society defined the term with much detail in an explainer by Dale L. Skran back in 2019. I’ve extracted this excerpt with bolded emphasis added:

Space Settlement is defined as: ​

​“… a habitation in space or on a celestial body where families live on a permanent basis, and that engages in commercial activity which enables the settlement to grow over time, with the goal of becoming economically and biologically self-sustaining …”

​The point here is that people will want to have children wherever their families put down roots in space communities. Yes, a “settlement” could be permanent and perhaps inhabited by adults that live out the rest of there lives there, such as in a retirement community. But these are not biologically self-sustaining in the sense that settlers have offspring that are conceived, born and raised there living out healthy lives over multiple generations.

Next we should explain what is meant by the Gravity Prescription (GRx). First coined by Dr. Jim Logan, the term refers to the minimum “dosing” of gravity (level and duration of exposure) to enable healthy conception, gestation, birth and normal, viable development to adulthood as a human being…over multiple generations. It should be noted that the GRx can be broken down into at least three components: the levels needed for pregnancy (conception through birth), early child development, and adulthood. The focus of this discussion is primarily on the GRx for reproduction.

We should also posit some basic assumptions. First, with the exception of the GRx, all challenges expected for establishment of deep space settlements can be solved with engineering solutions (e.g. radiation protection, life support, power generation, etc…)​. The one factor that cannot be easily changed impacting human physiology after millions of year of evolution on Earth is gravity. We may find it difficult or even impossible to stay “healthy enough” under hypogravity conditions on the Moon or Mars, assuming all other human factors are dealt with in habitat design.

Lets dive into what we know and don’t know about the GRx. Several decades of human spaceflight have produced an abundance of data on the deleterious effects of microgravity on human physiology, not the least of which are serious reduction in bone and muscle mass, ocular changes, and weakening of the immune system – there are many more. So we know microgravity is not good for human health after long stays. Clearly, having babies under these conditions would not be ethical or conducive for long term settlement.

The first studies carried out on mammalian reproduction in microgravity took place in the early 1990s aboard the Space Shuttle in a couple of experiments on STS-66 and STS-70. 10 pregnant rats were launched at midpregnancy (9 days and 11 days, respectively) on each flight and landed close to the (22 day) term. The rat pups were born 2 days after landing and histology of their brain tissue found spaceflight induced abnormalities in brain development in 70% of the offspring.

It was not until 2017 that the first mammalian study of rodents with artificial gravity was performed on the ISS. Although not focused on reproduction, the Japan Aerospace Exploration Agency (JAXA) performed a mouse experiment in their Multiple Artificial-gravity Research System (MARS) centrifuge comparing the impact of microgravity to 1g of spin gravity. ​The results provided the first experimental evidence that mice exposed to 1g of artificial gravity maintained the same bone density and muscle weight as mice in a ground control group while those in microgravity had significant reductions.

Diagram depicting an overview of the first JAXA Mouse Project in the MARS centrifuge with photos of the experiment on the ISS. Credits: Dai Shiba et al. / Nature. http://creativecommons.org/licenses/by/4.0/

In 2019 JAXA carried out a similar study in the MARS centrifuge adding lunar gravity levels to the mix. This study found that there were some benefits to the mice exposed to 1/6g in that Moon gravity helped mitigate muscle atrophy, but it did not prevent changes in muscle fiber or gene expression​.

Just last year, a team led by Dr. Mary Bouxsein at Harvard Medical School conducted another adult mouse study on the MARS centrifuge comparing microgravity, .33g, .67g and 1g. They found that hind quarter muscle strength increased commensurate with the level artificial gravity concluding, not surprisingly, that spaceflight induced atrophy can be mitigated with centrifucation. The results were reported at the American Society for Gravitational and Space Research last November.​

Returning to mammalian reproduction in space, an interesting result was reported last year in the journal Cell from an experiment by Japanese scientists at the University of Yamanashi carried out on the ISS in 2019. The team, headed up by Teruhiko Wakayama, devised a way to freeze mouse embryos post conception and launch them into space where they were thawed by astronauts and allowed to develop in microgravity. Control samples were cultured in 1g artificial gravity on the ISS and Earth normal gravity on the ground. The mouse embryos developed into blastocysts and showed evidence of cell differentiation/gene expression in microgravity after 4 days​. The researchers claimed that the results indicated that “Mammals can thrive in space”. This conclusion really can’t be substantiated without further research.

Which brings us to several unknowns about reproduction in space. SSP has explored this topic in depth through an interview with Alex Layendecker, Director of the Astrosexological Research Institute. Yet to be studied in depth is (a) conception, including proper transport of a zygote through the fallopian tube to implantation in the uterus. Less gravity may increase the likelihood of ectopic pregnancy which is fatal for the fetus and could endanger the life of the mother; (b) full gestation through all stages of embryo development to birth​; and (c) early child development and maturation to adulthood in hypogravity​. All these stages of mammalian reproduction need to be validated through ethical clinical studies on rodents progressing to higher primate animal models before humans can know if having children in lower gravity conditions on the Moon or Mars will be healthy and sustainable over multiple generations.

AI generated image of an expectant mother with her developing fetus in Earth orbit after mammalian reproduction has been validated via higher animal models through all stages of pregnancy for a safe level of gravity. An appropriate level of radiation shielding would also be required and is not shown in this illustration. Credit: DALL-E-3

Some space advocates for communities on the Moon or Mars have downplayed the importance of determining the GRx for reproduction with the logic that a fetus in a woman’s uterus on Earth is in neutral buoyancy and thus is essentially weightless. Therefore, why does gravity matter? ​ I discussed this question with Dr. Layendecker and he had the following observations paraphrased here: True, gravity may have less of an impact in the first trimester. But on the cellular level, cytoskeletal development and proper formation/organization of cells may be impacted from conception to birth​. Gravity helps orient the baby for delivery in the last trimester​ and keeps the mother’s uterine muscles strong for contractions/movement of the baby through the birth canal​. There are many unknowns on what level of gravity is sufficient for normal development from conception to adulthood.

Why does all this matter? Ethically determining the right level of gravity for healthy reproduction and child development will inform where families can safely settle space​. The available surface gravities of bodies where we can establish communities in space cluster near Earth, Mars and Moon levels​. These are our only GRx options ​on solar system bodies.

Gravity level clustering of solar system bodies available for space settlement. Credit: Joe Carroll

The problem is that we don’t yet know whether we can remain healthy enough on bodies with gravity equivalent to that on the Moon or Mars, so we can’t select realistic human destinations or formulate detailed plans until we acquire this knowledge​. Of course we can always build rotating settlements in free space with artificial gravity equivalent to that on Earth. Understanding the importance of the GRx and determining its value could change the strategy of space development in terms of both engineering and policy decisions. The longer we delay, the higher the opportunity costs in terms of lost time from failure to act​.

What are these opportunity cost lost opportunities​? Clearly, at the top of Elon Musk’s list is “Plan B” for humanity, i.e. a second home in case of cataclysmic disaster such as climate change, nuclear war, etc. This drives his sense of urgency. From Gerard K. O’Neill’s vision in The High Frontier, virtually unlimited resources in space could end hunger and poverty, provide high quality living space for rapidly growing populations​, achieve population control without war, famine, or dictatorships​. And finally, increase freedom and the range of options for all people​.

If humans can’t have babies in less than Earth’s gravity then the Moon and Mars may be a bust for long term (biologically sustainable) space settlement.​ There will be no biologically sustainable cities with millions of people on other worlds unless they can raise families there​.

Spin gravity rotating space settlements providing 1g artificial gravity may be the only alternative​. If Elon Musk knew that the people he wants to send to Mars can’t have children there, would he change his plans for a self-sustaining colony on that planet?​ Having and raising children is obviously important to him. As Walter Isaacson wrote in his recent biography of Musk, “He feared that declining birthrates were a threat to the long-term survival of human consciousness.”

So how could he determine the GRx quickly? One solution would be to fund a partial gravity facility in low Earth orbit to run ethical experiments on mammalian reproduction in hypogravity. Joe Carroll has been refining a proposal for such a facility, a dual dumbbell Moon/Mars low gravity laboratory which SSP has covered, that could also be marketed as a tourist destination. Spinning at 1.5 rpm, the station would be constructed from a combination of Starship payload-sized habitats tethered by airbeams allowing shirt sleeve access to different gravity levels​. Visitors would be ferried to the facility in Dragon capsules and could experience 3 gravity levels with various tourist attractions​. The concept would be faster, cheaper, safer and better than establishing equivalent bases on the Moon or Mars to quickly learn about the GRx​. The facility would be tended by crews at both ends that live & collect health data for up to a year or more​. And of course, ethical experiments on the GRx for mammalian reproduction would be carried out, first on rodents and then progressing to higher primates if successful.

Left: Conceptual illustration depicting a LEO Moon-Mars dumbbell partial gravity facility constructed from Starship payload-sized habitats tethered by airbeams and serviced by Dragon capsules. Rectangular solar arrays deploy by hanging at either end as spin is initiated via thrusters at Mars module. Center: Image of an inflated airbeam demonstration. Right: diagram of an airbeam stowed for transport and after deployment. Credit: Joe Carroll

What if these experiments determine that having children in lower gravity is not possible and our only path forward are free-space rotating settlements? Physics and human physiology require that they be large enough for settlers to tolerate a 1g spin rate to prevent disorientation. As originally envisioned by O’Neill, the diameter of his Island One space settlement would be about 500 meters.

Conceptual illustration of an Island One space settlement. The living space sphere is sized at about 500m in diameter. Credits: Rick Guidice / NASA

As originally proposed, these settlements would be located outside the Earth’s magnetic field at the L5 Earth-Moon Lagrange Point necessitating that they be shielded with enormous amounts of lunar regolith to protect occupants from radiation. Their construction requires significant technology development and infrastructure (e.g. mass drivers on the Moon, automated assembly in space, advances in robotics, power sources, etc…)​. Much of this will eventually be done anyway as space development progresses…however, knowing the GRx (if it is equal to 1g) may foster a sense of urgency​.

Some may take the alternative viewpoint that if we know that Earth’s gravity works just fine we could proceed directly to free-space settlements if we could overcome the mass problem. This is the approach Al Globus and Tom Marotta took in their book The High Frontier: An Easier Way with Kalpana One​, a 450m diameter cylindrical rotating free-space settlement located in equatorial low Earth orbit (ELEO) protected by our planet’s magnetic field, thereby reducing the mass significantly because there would be far less need for heavy radiation shielding.

Artist impression of Kalpana One rotating free-space settlement located in equatorial low Earth orbit. Credits: Bryan Versteeg / Spacehabs.com

But there may be an even easier way. Kasper Kubica has proposed a 10 year roadmap to the $10M condo in ELEO based on Kalpana Two, a scaled down version of the orbital settlement described by Al Globus in a 2017 Space Review article.

Artist rendering of the inside of a rotating free-space settlement based on the Kalpana Two design, with a length of 110m and diameter of 125m. Credits: Bryan Versteeg / Spacehabs.com

Even though these communities would be lower mass, they will still require significant increases in launch rates to place the needed materials in LEO, especially near the equator​. Offshore spaceports, like those under development by The Spaceport Company, could play a significant role​ in this infrastructure. Legislation providing financial incentives to municipalities to build spaceports would be helpful, such as The Secure U.S. Leadership in Space Act of 2024 introduced in Congress last month. The new law (not yet taken up in the Senate) would amend the IRS Code to allow spaceports to issue tax-exempt Muni bonds for infrastructure improvements.

Wouldn’t orbital debris present a hazard for settlements in ELEO?​ Definitely yes, and the National Space Society is shaping policy in this area. The best approach is to emphasize “light touch” regulatory reform on salvage rights, with protection and indemnity of the space industry to encourage recycling and debris removal.​ Joe Carroll has suggested a market-based approach that would impose parking fees for high value orbits, which would fund a bounty system for debris removal. This system would incentivize companies like CisLunar Industries, Neumann Space and Benchmark Space Systems, firms that are developing space-based processes to recycle orbital debris into useful commodities such as fuel and structural components.

Further down the road in technology development and deeper into space, advances in artificial intelligence and robotics will enable autonomous conversion of asteroids into rotating space settlements, as described by David Jensen in a paper uploaded to arXiv last year.​ This approach significantly reduces launch costs by leveraging in situ resource utilization. Initially, small numbers of “seed” tool maker robots are launched to a target asteroid​ along with supplemental “vitamins” of components like microprocessors that cannot be easily fabricated until technology progresses, to complete the machines. These robotic replicators use asteroid materials to make copies of themselves and other structural materials eventually building out a rotating space settlement. As the technology improves, the machines eventually become fully self-replicating, no longer requiring supplemental shipments from Earth.

Artist impression of a rotating space settlement constructed from asteroid materials. Credits: Bryan Versteeg, spacehabs.com

Leveraging AI to enable robots to build space settlements removes humans from the loop initially, eliminating risk to their health from exposure to radiation and microgravity​. Send it the robot home builders – families then safely move in later. There are virtually unlimited supplies in the asteroid belt to provide feedstock to construct thousands of such communities.

Artist impression of the interior of Stanford Torus free-space settlement. Advances in artificial intelligence and robotics will enable autonomous self replicating machines that could build thousands of such communities from asteroid material. Credits: Don Davis / NASA

If rotating space settlements with Earth-normal gravity become the preferred choice for off-Earth communities, where would be the best location, the prime real estate of the solar system? Jim Logan has identified the perfect place with his Essential Seven Settlement Criteria.

  • Low Delta-V​ – enabling easy access with a minimum of energy
  • Lots of RESOURCES​ … obviously!
  • Little or No GRAVITY WELL​ – half way to anywhere in the solar system
  • At or Near Earth Normal GRAVITY for​
    People, Plants and Animals ​- like what evolved on Earth
  • Natural Passive 24/7 RADIATION Protection​ – for healthy living
  • Permit Large Redundant Ecosystem(s)​ – for sustenance and life support
  • Staging Area for Exploration and Expansion​
    (including frequent, recurrent launch windows)​

Using this criteria, Logan identified Deimos, the outermost moon of Mars, as the ideal location. As discussed above, AI and robotic mining technology improvements will enable autonomous boring machines to drill a 15km long core through this body with a diameter around 500 meters – sized for an Island One space settlement to fit perfectly.

Conceptual illustration of a 500 meter wide by 15km long core bored through Deimos. Credit: Jim Logan

In fact, 11 Island One space colonies (minus the mirrors) strung end to end through this tunnel would provide sea level radiation protection and Earth normal artificial gravity for thousands of healthy settlers.

Left: Artist impression of an Island One space settlement. Credits: Rick Guidice / NASA. Right: To scale depiction of 11 Island One space settlements strung end-to-end in a cored out tunnel through Deimos providing sea level radiation protection and Earth normal artificial gravity. Credit: Jim Logan

In conclusion, the GRx for reproduction will inform where biologically self-sustaining healthy communities can be established in space. If we find that the GRx is equal to Earth’s normal level, free-space settlements with artificial gravity will be the safest and healthiness solution for humans to live and thrive throughout the solar system. The sooner we determined the GRx the better, for current plans for settling the Moon or Mars may need to be altered to consider rotating space colonies, which will require significant infrastructure development and regulatory reform​. Alternatively, since we know Earth’s gravity works just fine, we may choose to skip determination of the GRx and start small with Kalpana in low Earth orbit. Eventually, artificial intelligence will enable safe, autonomous self-assembly of space settlements from asteroids. The interior of Deimos would be the perfect place to build safe, healthy, biologically self-sustaining space settlements for thousands of families to raise their children, establishing a beachhead from which to explore the rest of the solar system and preserve the light of human consciousness.

Update June 3, 2024: Here is a recording of my presentation on this topic at ISDC 2024.

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JAXA’s Lunar Farming Concept Study

Cutaway illustration depicting a sublunar farm covered by regolith, providing food and augmenting life support for a settlement on the Moon. Credits: Microsoft Image Creator

The Japan Aerospace Exploration Agency (JAXA) published a report last November summarizing the findings of its Lunar Farming Concept Study Working Group. JAXA’s team, composed of professionals in universities and private experts, assumes that humans will eventually establish permanent communities on the Moon and conducted the study using cutting-edge agriculture science and biotechnology to design a plant factory that would provide nutritional sustenance and oxygen in a life support system for a lunar settlement.

The working group was composed of four subgroups: cultivation, unmanned technology, recycling, and overall system design. The cultivation subgroup focused on the farm’s environmental controls including light levels (provided by LEDs), irrigation and atmospheric conditions tailored to each crop type. The unmanned technology team dealt with robotic maintenance of the plant factory environment including autonomous monitoring, sowing, cultivating and harvesting. The recycling group ensured soil improvement and reuse of limited resources, inedible scraps and waste material. Finally, the overall system subgroup studied the farm as a whole taking into account each plant species.

The scale of the lunar colony in the study was spit into two scenarios. An initial settlement in the near future with a 6 person crew followed by a larger scale permanent community at a later date with 100 people. The objective was to define a scalable cultivation system that would provide energy and nutritional requirements for settlers without resupply from Earth. The design would leverage recycling to fullest extent possible, minimize the use of materials sourced on the Moon such as water and oxygen from the polar regions, and reduce supplies imported from Earth, realizing that the system would not be 100% closed. LED lighting was utilized to optimize wavelength for chlorophyll absorption as well as diurnal growth cycles during the 14 day lunar night, being necessary for crop illumination in an underground farming community protected from radiation by thick layers of regolith. Nuclear power was considered as a power source.

An important finding of the study leveraged a metric called the Equivalent Systems Mass (ESM), to evaluate the life support systems of the different lunar farm designs explored by the team. ESM is a mathematical formula used to perform trade studies to determine which options have the lowest launch cost and is calculated from the system variables mass, volume, power, cooling, and crew working hours. When comparing the ESM of several biomass production systems it was found that the mass of the system could be minimized by appropriate sizing of crop cultivation shelves and increased space utilization efficiency. It was shown that over a 10 year period an optimized design for a lunar farm would not have to be replenished with food from the Earth when building materials, water and oxygen were supplemented by sources on the Moon and nuclear power was assumed as a power source.

The JAXA study adds to the space farming body of knowledge needed for establishing life support systems for space settlement.

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Neumann Drive successfully tested in space

Company images of a Neumann Drive at upper left with it’s plasma discharge produced in the lab at upper right overlayed above the Earth from space. Credits: Neumann Space / NASA

Neumann Space has announced completion of initial on-orbit tests of its innovative electric propulsion system, the first of its kind utilizing solid metal as propellent to fuel a cathodic arc discharge to generate thrust via plasma exhaust. The commissioning campaign for the system confirmed that the electronics worked properly and that the thruster fired. Next up: following last December’s launch of the company’s second experiment in space, an engineering demonstration later this year will test that the propulsion system can change the orbit of a satellite.

Neumann Space has already lined up both a customer and a potential space-based source of fuel through a partnership with CisLunar Industries. In this symbiotic relationship, CisLunar will utilize Neumann’s thruster to propel their servicing vehicle that hunts down chunks of metallic space debris which will be captured and delivered to a salvage platform to be recycled into metal propellent via CisLunar’s Modular Space Foundry (previously called Micro Space Foundry). The servicing vehicle can then refuel itself to proceed to its next target. SSP reported previously on this propulsion ecosystem which could literally turn trash into treasure while cleaning up orbital debris.

Conceptional illustration of propulsion ecosystem based on CisLunar Industries Modular Space Foundry process for recycling orbital debris. Credits: CisLunar Industries

The orbital debris issue not only poses a serious threat to human spaceflight in Earth orbit, unless policies and standard practices are implemented to mitigate the issue, remote sensing, climate monitoring, weather forecasting and all commercial activities in space could be at risk, not to mention long term sustainable space settlement. The on-orbit recycling partnership between Neumann Space and CisLunar Industries will help implement the remediation pillar of the National Orbital Debris Mitigation Plan promulgated in 2022 by the White House Office of Science and Technology Policy.

In other news, CisLunar Industries was one of fourteen other companies selected by DARPA for its LunA-10 program, a lunar architecture study that will define commercial activities in an integrated infrastructure for lunar development over the next 10 years. CisLunar will collaborate with industry partners to develop what they call METAL, a framework for Material Extraction, Treatment, Assembly & Logistics in a lunar economy based on in situ resource utilization.

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Greater Earth (GE⊕) Lunar Power Station

Conceptual illustration showing the first iteration of the proposed design of a GE⊕ Lunar Power Station beaming power to facilities on the Moon. Credit: Astrostrom

In response to ESA’s Open Space Innovation Platform Campaign on Clean Energy – New Ideas for Solar Power from Space, the Swiss company Astrostrom laid out a comprehensive plan last June for a solar power satellite built using resources from the Moon. Called the Greater Earth Lunar Power Station (GE⊕-LPS, using the Greek astronomical symbol for Earth, ⊕ ), the ambitious initiative would construct a solar power satellite located at the Earth-Moon L1 Lagrange point to beam power via microwaves to a lunar base. Greater Earth and the GE⊕ designation are terms coined by the leader of the study, Arthur Woods, and are “…based on Earth’s true cosmic dimensions as defined by the laws of physics and celestial mechanics.” From his website of the same name, Woods provides this description of the GE⊕ region: “Earth’s gravitational influence extends 1.5 million kilometers in all directions from its center where it meets the gravitational influence of the Sun. This larger sphere, has a diameter of 3 million kilometers which encompasses the Moon, has 13 million times the volume of the physical Earth and through it, passes some more than 55,000 times the amount of solar energy which is available on the surface of the planet.”

GE⊕-LPS would demonstrate feasibility for several key technologies needed for a cislunar economy and is envisioned to provide a hub of operations in the Greater Earth environment. Eventually, the system could be scaled up to provide clean energy for the Earth as humanity transitions away from fossil fuel consumption later this century.

One emerging technology proposed to aid in construction of the system is a lunar space elevator (LSE) which could efficiently transport materials sourced on the lunar surface to L1. SSP explored this concept in a paper by Charles Radley, a contributor to the Astrostrom report, in a previous post showing that a LSE will be feasible for the Moon in the next few decades (an Earth space elevator won’t be technologically possible in the near future).

Another intriguing aspect of the station is that it would provide artificial gravity in a tourist destination habitat shielded by water and lunar regolith. This facility could be a prototype for future free space settlements in cislunar environs and beyond.

Fabrication of the GE⊕-LPS would depend heavily on automated operations on the Moon such as robotic road construction, mining and manufacturing using in situ resources. Technology readiness levels in these areas are maturing both in terrestrial mining operations, which could be utilized in space, as well as fabrication of solar cells using lunar regolith demonstrated recently by Blue Origin. That company’s Blue Alchemist’s process for autonomously fabricating photovoltaic cells from lunar soil was considered by Astrostrom in the report as a potential source for components of the GE⊕-LPS, if further research can close the business case.

Most of the engineering challenges needed to realize the GE⊕-LPS require no major technological breakthroughs when compared to, for example (given in the report), those needed to commercialize fusion energy. These include further development in the technologies of the lunar space elevator, in situ lunar solar cell manufacturing, lunar material process engineering, thin-film fabrication, lunar propellent production, and a European heavy lift reusable launch system. The latter assumes the system would be solely commissioned by the EU, the target market for the study. Of course, cooperation with the U.S. could leverage SpaceX or Blue Origin reusable launchers expected to mature later this decade. With respect to fusion energy development, technological advances and venture funding have been accelerating over the last few years. Helion, a startup in Everett, Washington is claiming that it will have grid-ready fusion power by 2028 and already has Microsoft lined up as a customer.

Astrostrom estimates that an initial investment of around €10 billion / year over a decade for a total of €100 billion ($110 billion US) would be required to fund the program. They suggest the finances be managed by a consortium of European countries called the Greater Earth Energy Organization (GEEO) to supply power initially to that continent, but eventually expanding globally. Although the budget dwarfs the European Space Agency’s annual expenditures ( €6.5 billion ), the cost does not seem unreasonable when compared to the U.S. allocation of $369 billion in incentives for energy and climate-related programs in the recently passed Inflation Reduction Act. The GE⊕-LPS should eventually provide a return on investment through increasing profits from a cislunar economy, peaceful international cooperation and benefits from clean energy security.

The GE⊕-LPS adds to a growing list of space-based solar power concepts being studied by several nations to provide clean, reliable baseload energy alternatives for an expanding economy that most experts agree needs to eventually migrate away from dependence on fossil fuels to reduce carbon emissions. Competition will produce the most cost effective system which, coupled with an array of other carbon-free energy sources including nuclear fission and fusion, can provide “always on” power during a gradual, carefully planned transition away from fossil fuels. The GE⊕-LPS is particularly attractive as it would leverage resources from the Moon and develop lunar manufacturing infrastructure while serving a potential tourist market that could pave the way for space settlement.

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Curriculum for Astrochemical Engineering

An engineer pondering chemical processes for use in space learned in an advanced postgraduate course in Astrochemical Engineering. Credits: DALL∙E 3

In a paper in the journal Sustainability a global team of researchers has created a two year curriculum to train the next generation of engineers who will design the chemical processes for the new industrial revolution expected to unfold on the high frontier in the next few decades.

Current chemical engineering (ChE) training is not adequate to prepare the next generation of leaders who will guide humanity through the utilization of material resources in space as we expand out into the solar system.

Astrochemical Engineering is a potential new field of study that will adapt ChE to extraterrestrial environments for in situ resource utilization (ISRU) on the Moon, Mars and in the Asteroid Belt, as well as for in-space operations. The body of knowledge suggested in this paper, culminating in Master of Science degree, will provide training to inform the design ISRU equipment, life support systems, the recycling of wastes, and chemical processes adapted for the unique environments of microgravity and space radiation, all under extreme mass and power constraints.

The first year of the program focuses on theory and fundamentals with a core module teaching the physical science of celestial bodies of the solar system, low gravity processes, cryochemistry (extremely low temperature chemistry), and of particular interest, circular systems as applied to environmental control and life support systems (ECLSS) to recycle materials as much as possible. Students have the option to specialize in either process engineering or a more general concentration in space science.

For the process engineering option in year one, students will learn how materials and fluids behave in the extreme cold of space. This will include the types of equipment needed for processes in a vacuum environment including microreactors and heat exchangers, as well as methods for separation and mixing of raw materials.

In the space science specialization, year one will include production of energy and its utilization in space. Applications include solar energy capture and conversion to electricity, nuclear fission/fusion energy, artificial photosynthesis, and the role of energy in life support systems.

In the second year, students learn basic chemical processes for ISRU on other worlds. Processes such as electrolysis for cracking hydrogen and oxygen from water; and the reactions Sabatier, Fischer-Tropsch and Haber-Bosche for production of useful materials.

The second year process engineering specialization focuses on ISRU on the Moon with ice mining, processing regolith and fluid transport under vacuum conditions. Propulsion systems are also covered including methane/oxygen engines, hydrogen logistics, cryogenic propellent handling in space and both nuclear thermal and electric propulsion. Space science specialization in year two covers life support systems and space agriculture.

A design project is required at the end of each year to demonstrate comprehension of the concepts learned in the curriculum, and is split between an individual report and a group project.

Coupled with synthetic geology for unlocking a treasure trove of space materials in the Periodic Table, innovative equipment for ISRU on the drawing board and research on ECLSS, Astrochemical Engineering will be a valuable skill set for the next generation of pioneers at the dawn of the age of space resource utilization.

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Why settle space?

Artist depiction of the interior of a cylindrical space colony during an eclipse of the sun. Credits: Don Davis / NASA Ames Research Center

This question has come up a lot lately in the press, usually in the context of how public funds should be spent in space.  On the affirmative side, the answer has been addressed well by many space advocates over the years. Elon Musk wants to make the human race a multi-planetary species in case of a catastrophe on Earth and to expand consciousness out into the cosmos starting with Mars. Jeff Besos wants to move industrial activity off world and eventually fulfill Gerard K. O’Neill’s vision of trillions of people living in free space colonies. When asked the question last year by American Enterprize Institute’s James Pethokoukis, Robert Zubrin said: “In order to have a bigger future. In order to have an open future. In order to open the possibility to create new branches of human civilization that will add their creative talents to the human story. ” He thinks Intellectual Property will be the main export of a Mars colony and he’s already kickstarting that process with the Mars Technology Institute. And of course, The National Space Society (NSS) provides clear rationale in the introduction to their Roadmap to Space Settlement.

On the negative side, there are many naysayers. Some even say humans will never live in space. NSS Board Member Al Globus does a great job of refuting these viewpoints.

In an effort to gain deeper insights and clarify the vision of space settlement, SSP reached out to several space advocates, academicians and entrepreneurs to gather as many viewpoints as possible. They were asked if they agreed with the viewpoints above or if they had a different take.  Regardless of if we are asking for public support for government efforts through space agencies, if the efforts will be funded by private individuals or through a combination of public/private partnerships, why should humanity settle space? Here are their answers:

Doug Plata MD MPH, President & Founder of the Space Development Network, makes the case that there is no need to convince the public of the value of space:

“Many space advocates argue that the general public needs to be convinced of the value of space if we are ever going to see space development occur. So, these advocates come up with a wide variety of arguments including: the necessity of securing large amounts of public funding, the value of satellites in our everyday lives, the potential for a huge “space economy”, inspiring the next generation, and even for the survival of the human species.

“But is convincing the general public actually necessary? Put another way, will off-Earth settlement be impossible unless polls show a large percentage of the public supports space settlement?

“Secondly, it is not the general public who will be deciding whether they will settle on the Moon and Mars. Specifically, the uninterested, the cynical, nor the leftist opponent will need to be convinced over their objections. The ones who will decide will be countries choosing to send their hero astronauts to represent their own people and also private citizens who have saved up enough money. If countries have national pride (practically all) and if there are any “early adopters” with enough savings to pay for their ticket and stay, then it will be those who will decide to go. From Elon’s first BFR presentation (Guadalajara), this has been his business case and I find it to be sufficient. We don’t have to imagine some sort of unobtanium to trade with Earth to figure out where the funding will come from.

“For starters, much of the recent progress in space has not been the result of a groundswell of support from the public. Both Elon Musk and Jeff Bezos started their path to radically reducing the cost of launch independent of any groundswell of support for space by the public. And it is significant to note that they obtained their considerable wealth thanks to their Internet companies that had little, if anything, to do with space. It is their vast wealth that now gives them the ability to develop the reusable rockets which will make space development and settlement affordable and, as a result, inevitable. Even if NASA’s budget is cut to zero, Bezos will still have 20 X the wealth of NASA’s annual human spaceflight budget with Musk’s wealth at 30 X. And both are making progress with their heavy lift vehicles in a significantly more cost-effective manner than NASA.

“In conclusion, the cynic cannot be convinced, and it is probably a waste of time to try. But for those who have their own reasons for wanting to go, so long as the price has been brought down low enough…it is they who will inherit the stars. To each his own.”

Image of the Space Development Network’s full-scale mockup of an inflatable permanent habitat for the Moon or Mars at ISDC 2023. The concept is intended to demonstrate how a 100 tonne SpaceX Starship payload could be delivered and deployed to create a habitat with a 1 acre footprint. Credits: Doug Plata / Space Development Network

Dr. Daniel Tompkins, an agricultural scientist and founder of GrowMars weighs in:

“To address the term settlement from a biological view, for me it means to settle on a process or methodology to sustain and expand water/food/housing. There is settling the land to provide these things (where and how to get clean water, grow/harvest food, get building material). there is settling on practices that are reproducible with multi generational intent. Building schools, planning for expanding population. Different than an oil platform or remote research center which aren’t considered sea steading or settling Antarctica for the multigenerational intent reason.

“To answer directly on various views, mixed on positions:

“Musk- agree Mars is “easy” and most scaleable [sic]. Disagree that sustainable cites or a million people is a magically successful benchmark. Showing ability to support expanding population regardless of scale is important. How do you go from the resources to support 2 people, to 4 people.

“Zubrin- practical and pragmatic about challenges for human missions to Mars and how they can potentially accelerate the science and search for life beyond Earth. Agree IP is best export to support Mars economy lb for lb., particularly genetic engineering and synthetic biomanufacturing. Also agree on term resource creation vs term ISRU.

“Bezos- Moon is more difficult then Mars to “settle” lacking useful carbon and nitrogen than Mars, but opens a bigger range of options for where we can, the trillion people in the solar system model. The thermodynamics of habitats and greenhouses in these places isn’t well established or realized and there are misconceptions to this point of Mars being too cold.

“NSS- disagree with undertone of unlimited power needed to solve for space and earth to bring post scarcity. Unlimited biology vs unlimited power argument.

“O’Neill mostly addressed in above views, specifically cylinders are inspiring, but the process to make them not shown to make people think reproducible. Also, micrometer impacts.

“My short response to the space community and wider is that regardless of where in space (orbit, lunar, Mars etc.), space settlement is about learning to thrive independent of Earth’s natural resources in extreme environments. Whether we go to space or not, we are going to have to solve the same problem sets, i.e. clean air, water, food, materials on Earth in 50-100 years, if not sooner. It means you don’t have to fight with [your] neighbor or chop down the rainforest for more resources, you can do resource creation anywhere on Earth and meet basic needs.

“Space settlement level hardware should not be an eventually, it can be smaller than traditional mission payloads and de-risk certain mission architectures. Which is less mass/volume. Food for 3 years, greenhouses, or a machine to make greenhouses? Some of all three would be good, especially in certain scenarios.

“With sustainable independent settlement as a benchmark, practices and processes need to be inherently reproducible and serviceable. Similar and inspired methods could be used on Earth with limited resources in extreme environments to bootstrap resource creation to meet basic needs.”

Conceptual illustration of a habitat on Mars constructed from self-replicating greenhouses. Credits: GrowMars / Daniel Tompkins

Dr. Tiffany Vora, VP of Innovation Partnerships at Explore Mars and Vice Chair of Digital Biology and Medicine at Singularity University, had the following take:

“In my mind, there are three big arguments in favor of humans moving off-planet for extended, if not permanent, habitation.

“First, we more or less have the technologies that we need in order to do so, as well as a burgeoning space economy. I view crewed space habitation and settlement as further spurs to technological and economic development that will drive deeper understanding of the world around us while creating jobs and, hopefully, prosperity beyond a privileged few. That technology development has the added benefit of improving life on Earth, for example by contributing to solutions to the UN SDGs—on the way to setting the stage for sustainable human habitation off Earth.

“Second, as a biologist, I simply cannot believe that we are alone in the universe. I can’t even bring myself to believe that we’re alone in the Solar System! I view exploration and long-term settlement as key components of finding life off Earth, learning how it works, and learning from how it works. Serving as stewards of non-Terran life would be a momentous responsibility for humanity; although we have a dismal record of that here at home, I believe that life anywhere in the universe is a precious thing that would be worth a deep sense of obligation on the part of humans. Alternatively, failing to locate life elsewhere in the Solar System could provide strong messaging about the fundamental science of life—and hammer home the precarity and beauty of life on Earth.

“Third, I still believe in the capacity of space to inspire people, across generations and boundaries and even ideologies. The goal of settling space isn’t only about setting boots on exotic landscapes: it’s about staring at unbelievably complicated and dangerous challenges and saying, “Let’s do this—and here’s how I’m going to help.” I grew up in Florida, standing in my backyard watching shuttle launches. I have never lost the feeling that I had as a kid, witnessing that. I want every child on Earth to feel that sense of inspiration, of desperate excitement about the future—as well as a compelling urge to be part of it. Sure, I’d love for that to inspire STEMM careers, but there are so many other ways to contribute!

“Obviously, every word that I’ve written here comes with its own caveats. But just as I believe in these words, I also believe in our ability to make choices that open up an abundance of possible futures to bring prosperity and peace, not just to as many people around the world as possible, but to our own planet. The key is choices, and those choices have to be made starting today.”

Science journalist and historian Robert Zimmerman in his book Genesis, The Story of Apollo 8, wrote this:

“The new century will see a renaissance of space exploration as exciting and as challenging as the space race in the 1960s. And this rebirth will happen under the banner of freedom and private property, the very principles for which the United States fought the Cold War.”

Zimmerman continues:

“In a larger more philosophical perspective, we settle space because that’s what humans must do. It is the noblest thing we can do. To quote myself again, this time from my 2003 history, Leaving Earth:

‘Our hopes and dreams are a definition of our lives. If we choose shallow and petty dreams, easy to accomplish but accomplishing little, we make ourselves small. But if we dream big, we make ourselves great, taking actions that raise us up from mere animals.’ “

“Earthrise” image taken by astronaut Bill Anders from Apollo 8 on Christmas Eve 1968. Note that this is the original orientation of the image. As pointed out by Zimmerman, it was rotated 90o by the press for dramatic effect. Credits: William Anders/NASA

Entrepreneur and inventor Ryan Reynolds had a refreshingly unique perspective:

“So, why should humanity settle space (remotely and in-person)?:

  • To be confronted with a new set of challenging environments.
  • Feel the struggle to understand and adapt to them. 
  • Benefit from the effort through shared insights and tangible gains for all. 
  • To observe ourselves outside of the cradle, and know better what we are. 
  • To gain a broader view of our kinship with all that exists. 
  • To be surprised and appalled at our behavior out there. 
  • To ensure that the story does not end here. 
  • To extend biology’s reach.”

Dr. Peter Hague, an astrophysicist in the UK who blogs on Planetocracy had this to say:

“The solar system can and will, eventually, support civilisation on a more larger scale than exists on Earth. There is 2 billion times as much energy available from the Sun in the wider solar system as falls on the Earth alone, and huge reserves of raw materials. The composition of this civilisation will be determined by which nations make investments now – they will get to populate the new society, set the rules and inspire the culture. So it’s in the interests of nations to have a stake in the future, or be irrelevant in a few centuries.”

Haym Benaroya, Distinguished Professor of Mechanical and Aerospace Engineering at Rutgers University and author of Building Habitats on the Moon provided these views:

“I often have to defend the efforts and resources that have been used, and will continue to be allocated, for the space program, and especially the manned space program. While one can rightly say that the funds expended is miniscule as compared to other things that governments and people spend vast sums on, this argument rings hollow. I prefer to point to space, its exploration and its settlement, as an open-ended human adventure and imperative that provides young generations a positive vision of their future, one that gives hope to them and their decedents. Simultaneously, it offers the likely significant technical developments that would not occur otherwise. These technologies will impact how humans will live. Their health will improve, their lives will be longer, more fulfilled, and with the potential for great achievements. There is also the hope that with greater abundance for all on Earth, which a potentially vast space economy can provide, the tolerance for wars will decline. This last idea is a bit utopian given the history of the human race, but it is not a fantasy. It is a potential. Space can increase that potential in a major way.”

Dr. David Livingston, creator/host of The Space Show and one of today’s foremost authorities on the New Space economy, had this thought-provoking vision:

“Space settlement is a visionary long-term project.  In addition, I’m confident that be the inevitable outcome pushed by a global humanity wanting to go to space for off-Earth experiences, living off-Earth and eventually creating off-Earth communities.  I see it as a natural outgrowth of innovation, advancements in all walks of life and in our desire to see and check out what lies just around the corner.  Over time this will happen within the private commercial section of our economy with government mostly working to provide enabling rules of the road to mitigate some risks and uncertainty through establishing order and reasonable protocols. To breathe life into this vision so that it becomes reality, collectively we need to anchor our vision in science, engineering, medical development, behavioral science and most likely many more foundational components so that what we build and stands the test of time on solid footing. Having a dream and a vision for space settlement is one thing but to work on it, to enable it, to develop it, to make it come about implies we are a free people able to pursue dreams, to turn them into reality and to create amazing outcomes that were not even in existence yesterday. But its not enough to just have a good dream or vision for the future. We need to be able to make it happen which to me implies having a solid foundation not Bay Mud, plus realistic, plausible outcome expectations that are only possible when we can explore, build, and develop as we see fit. When we can take risks.  Being free to push forward to what lies beyond Earth is as essential as all the other ingredients that will go into making space settlement happen because without that freedom, we will have our dreams but without the ability to make them real.

“I’m fully aware that the settlement discussions like to focus on operational timelines, rockets, engineering, medical, food, and all sorts of challenges.  While all of this is critical to developing space settlement, these discussions must not sidetrack us into a world of hypotheticals and perspectives suggesting this or that technology is best given our present state of settlement R&D. Since I firmly believe that the private sector should make settlement happen, more so than the government, I would like to see viable commercial projects and startups designed to enable and support the goal of settlement. Government too has an important role in establishing space settlement. Rules of the road and policies are needed to provide order, structure, and safety.  One of our primary relationships with government must be oversight so that we enable not curtail settlement development.

“Space Settlement is fraught with challenges, with naysayers and those that think they know best for others.  I have every confidence that we will in time be overcome these obstacles.  By showing and doing, not by talking and promising.  I’m in less of a hurry to see the first settlement than I am in seeing us get started with essential precursors such as long-term commercial project financing as an example.  Space settlement will likely evolve because of a step-by- step methodical approach to information and fact gathering, problem solving, testing, development, and more testing. Risk taking will play a very large role in our ability to move forward.  As for risk taking, it can only be taken by those with the freedom to do so. As we advance step by step, innovation and forward thinking by those on the front lines will play an increasingly valuable role in turning our vision into reality.

“Space settlement is and should be a global endeavor with unlimited motivating and inspiring reasons driving thousands if not millions of us to our goal. As we move forward, we are sure to uncover and use many of the tightly held secrets of our universe. For sure it will be a very exciting and rewarding adventure as we figure out how to live, work, and play off-Earth, all the while making sure the process and our off-Earth communities are sustainable and independent on an ongoing basis.  This will happen if we remain focused and avoid distraction. Having patience will help us stay the course and to develop and maintain our needed drive into the future.  A future that to me lies ahead of us with as much certainty as does our daily sunrise and sunset.”

Tom Marotta, CEO of The Spaceport Company and Brett Jones, Strategic Marketer and Frontier Tech investor cowrote this inspiring response:

“Reimagining the Stars: A Multiplanetary Mindset for a Flourishing Future
The challenges humanity faces today are vast. From the instability of our global systems to the dwindling resources and fading hopes, there’s an undeniable sense of stagnation. Yet, within this atmosphere of despondency lies a beacon of hope, a path toward rejuvenation: the cosmos. Imagine a world where resources are not just abundant, but practically infinite. Where our collective potential is not limited by the boundaries of our blue planet, but instead, expanded by the boundless wonders of space. Such a vision is not mere science fiction; it is a future within our grasp.

“Space: An Oasis of Resources and Possibilities
Outer space is not just about twinkling stars and distant planets. It’s a treasure trove waiting to be explored. The vast quantities of materials and energy floating in the cosmic expanse can fuel economies, revitalize our planet, and secure prosperous futures for generations. And it’s not just about physical resources. The challenges of space exploration will drive advancements in healthcare, technological innovation, and even the social fabric of society.

“New Frontiers, New Beginnings
Space offers a fresh canvas, an opportunity to redefine human existence. For those yearning for change, be it a new environment, companionship, or the thrill of exploration, the cosmos holds endless possibilities. It’s not just about survival; it’s about thriving in ways we have yet to envision.

“Redefining NASA’s Mission: From Pride to Purpose
NASA has always been a symbol of American pride. Its achievements, from landing on the moon to exploring the distant reaches of our solar system, are testament to human ingenuity. Yet, its true potential lies not just in exploration, but in transformation.

“For NASA to truly leave an indelible mark on every individual, it needs to shift its vision. Instead of focusing solely on exploration and scientific endeavors, the emphasis should be on providing direct benefits for every citizen. This involves prioritizing space settlements, harnessing energy from space, and leveraging cosmic resources.

“An Invitation to the Stars
As we stand on the cusp of a new era, we must choose the trajectory of our future. By adopting a multiplanetary mindset, we’re not just securing a better life for ourselves but ensuring the continued growth and prosperity of all humankind for millennia to come. The universe beckons, offering hope and possibilities. It’s up to us to answer the call.”

Conceptual illustration of a mobile offshore launch platform as part of a robust launch industry infrastructure servicing thousands of launches in the near future to support space development. Credits: The Spaceport Company

Daniel Suarez, author of Delta-V and Critical Mass, believes we should rephrase the question:

“The question of ‘why’ humanity should settle space has been debated ever since it became technologically possible in the late 1960’s and early 1970’s. And the question has renewed relevance here in 2023 with the launch of a new space race — both public and private. A frequent objection is: “Why should we spend precious resources on space development when we have pressing problems to solve down here on Earth?”

“However, to address that concern I think it’s vital to re-frame the question as not just ‘why’ we should settle space, but why we must urgently settle space. And the answer is compelling: we must settle space in order to deliver economic opportunity and clean energy to all the people of Earth, particularly if we are to have a reasonable chance of resolving the existential threat of climate change. One may question how expanding human society and industry into space accomplishes that, but the answer is straightforward…

“Yes, developed nations have made progress in reducing their carbon emissions in an effort to address climate change. And yes, more consumers are buying electric cars. However, social media and mainstream news reports tend to suggest climate change will soon be under control if we just continue installing solar & wind farms, and keep buying electric cars. However, the truth is that human civilization as a whole is not reducing carbon emissions. In fact, for all our efforts over the past 30 years all we’ve done is slow the growth of emissions. For example, global carbon emissions increased yet again (0.9%) in 2022 and that increase was above the 6% increase from the year before (source: National Oceanic & Atmospheric Administration). Pointedly, carbon emissions have increased almost every year since the dawn of the industrial age in 1850 (a notable exception being 2020, during the height of the pandemic).

“The amount of CO2 in the atmosphere today was last experienced 4.3 million years ago, during the mid-Pliocene epoch when sea levels were 75 feet higher than today, and average temperatures were 7 degrees Fahrenheit warmer than pre-industrial times. Even if we reduced annual global carbon emissions to zero tomorrow, average global temperatures would still continue to rise each year for a century or more because of the trillion tons of CO2 that we’ve already released into our atmosphere since 1850. That CO2 will take a century or more to be sequestered by the natural carbon cycle, which means there will be a surplus of heat absorbed by the planet each and every year no matter how many solar panels, wind turbines, and hydro power stations we install.

“No, in order to truly address climate change, we’re going to need to remove CO2 from Earth’s atmosphere, reducing concentrations from the present 418ppm down to at least 350ppm, a level more suitable to global civilization. But coming up with the terawatts of clean energy required to remove all that CO2 is going to be nearly impossible here on Earth, especially as economic and political turmoil continues to spread in response to climactic chaos.

“Adding to the challenge of resolving climate change is the fact that over 2 billion people currently live in poverty and billions more experience meager living standards. They are eagerly trying to improve their circumstances through economic development and increased energy usage. India, China, nations of Africa, and elsewhere want to improve the lives of their citizens just as developed nations of the West did over the past 150 years. They need energy to do so, and new coal and gas-fired power plants are coming online in the developing even as they continue to roll out solar and wind.

“How can we possibly increase the energy and resources available to the people of Earth without further polluting our already ailing home world — especially in time to stave off the worst effects of climate change, which will itself cause more conflict, uncontrolled migration and food shortages, reducing cooperation on global issues? Earth is a finite system, and the solution to climate change and continued economic development worldwide lies in going beyond Earth’s atmosphere to obtain the energy and resources we need.

“One answer is to expand carbon-intensive industry and energy generation into cislunar space. By using in-situ resource utilization in deep space (as opposed to launching all our working mass from Earth), we can start to rapidly build out an offworld industrial infrastructure & economy, using resources harvested from our Moon and near-Earth asteroids. By refining these materials in space, we can build enormous solar power satellites, place them in geosynchronous orbit, and beam at first gigawatts and later terawatts of clean solar power to rectennas on the Earth’s surface 24-hours a day, rain or shine anywhere in the hemisphere beneath them. The technology to accomplish this has existed since the mid-1970’s. And Earth’s geosynchronous orbit, safely populated with solar power satellites could return well over 300 terawatts of continuous clean energy — and for reference we currently consume a bit over 20 terawatts of energy worldwide.
Plus, the economic growth made possible by expanding industry and energy generation into cislunar space will be critical for all the people of Earth. This could include industries only possible in the microgravity and/or near-perfect vacuum of space, from ultra-clear ZBLAN fiber optics, exotic alloys, pharmaceutical discovery, astronomy — the list goes on.

“So ‘why’ should we settle space? I contend that’s the wrong question. The right question is ‘why should we urgently‘ settle space? And the answer is to avoid an existential catastrophe and instead make possible a promising and dynamic future for countless generations to come.”

Artist depiction of a space-based solar power satellite collecting sunlight and converting the energy to microwaves for beaming to rectennas on Earth to be fed into a country’s power grid. Credits: © ESA – Andreas Treuer

Finally, here are the reasons for space settlement articulated as goals in 1976 by Gerard K. O’Neill from his blueprint for migration off Earth, The High Frontier:

  • Ending hunger and poverty for all human beings
  • Finding high-quality living space for a world population which will double withing forty years, and triple with another thirty, even if optimistic estimates of low-growth rate are realized
  • Achieving population control without war, famine, dictatorship, or coercion
  • Increasing individual freedom and the range of options available to every human being
Cutaway view revealing interior of a toroidal space settlement. Credits: Rick Guidice / NASA Ames Research Center
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Artificial photosynthesis for production of oxygen and fuel on the Moon and Mars

Image of ice in a crater on the Martian plain Vastitas Borealis captured by the European Space Agency’s Mars Express orbiter. Credits: ESA/DLR/Freie Universitat Berlin (G. Neukum)

When we establish outposts and eventually, settlements on the Moon or Mars it would be economically beneficial if we did not have to create supply chains from Earth for water, breathable air and the fuel we will need for our rockets. This is why sources of water ice in the permanently shadowed craters at the lunar poles and in glaciers in the equatorial regions on Mars are so attractive as early destinations. Once we get there what equipment will we need to process this valuable resource? The typical way envisioned for cracking water in situ on the Moon or Mars to produce oxygen and hydrogen is through electrolysis. But this method requires a lot of power. There may be a more efficient way. New ESA sponsored research by scientists* in the UK and Europe examines a novel method that mimics photosynthesis in plants using a photoelectrochemical (PEC) device. The findings were published June 6 in Nature Communications.

PEC reactors are currently being studied on Earth for water splitting to produce green hydrogen from sunlight. Since they only rely on solar energy for power they are ideal for space applications. One type of device consists of a semiconductor photocathode immersed in an electrolyte solution that absorbs solar energy for a reaction to split hydrogen from water molecules. Oxygen is produced at the anode of the cell. PEC devices can be fabricated as panels similar to photovoltaic arrays. For use on Mars, the authors analyze another similar PEC technology using a gas-diffusion electrode to reduce atmospheric carbon dioxide in a reaction producing methane for rocket fuel.

The authors modeled the performance of these devices subjected to the expected environmental conditions on the Moon and Mars. Specifically, they looked at attenuation from the accumulation of dust on the PEC cells caused by micrometeorites pulverizing the lunar surface, coupled with the solar wind inducing an electrostatic charge in the resulting dust. And of course dust storms are relatively frequent on Mars which could significantly degrade performance. To address this problem self cleaning coatings are suggested as a solution. Solar irradiance was also considered as it would be reduced at the orbit of Mars. It was concluded that the PEC performance could be significantly boosted with solar concentrators by a factor of 1000 enabling higher production rates and power densities, especially on Mars.

An added advantage for space-based application of this technology is the elements needed to construct PEC devices are readily available on these worlds obviating the need to transport them from Earth and thereby significantly reducing costs.

“…in-situ utilization of elements on both, the Moon and Mars, is feasible for the construction of PEC devices.”

The technology is ideal to augment the production of oxygen in environmentally controlled life support systems of habitats that may not initially be 100% closed and cannot easily be resupplied with consumables from Earth. A competing technology for oxygen production which was recently demonstrated on Mars is the Mars Oxygen In-Situ Resource Utilization Experiment (MOXIE) which functions via solid oxide electrolysis of carbon dioxide. This process requires high temperatures and therefore, more energy presenting a challenge when increased production of oxygen will be required for large settlements. The author’s analysis show that the PEC devices are more energy efficient and can easily be scaled up.

“Oxygen production via unassisted PEC systems can … be carried out at room temperature … suitable to be housed in temperature controlled space habitats.”

* Authors of the Nature Communications article Assessment of the technological viability of photoelectrochemical devices for oxygen and fuel production on Moon and Mars: Byron Ross at the University of Warwick, UK; Sophia Haussener at Ecole Polytechnique Fédérale de Lausanne, Switerland; Katharina Brinkert, University of Bremen, Germany

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The prospects for mining precious metals and structural materials from asteroids

Artist impression of an asteroid smelting operation. Credits: Bryan Versteeg / spacehabs.com

When humanity migrates out into the solar system we’ll need a variety of elements on the periodic table to build settlements and the infrastructure needed to support them such as solar power satellites. But before that future becomes a reality, there may be a near term market on Earth for precious metals sourced in space as transportation costs come down. There is also the added benefit of moving the mining industry off planet to preserve the environment. Could the asteroid belt provide these materials? Kevin Cannon, assistant professor at the Space Resources Program at the Colorado School of Mines describes the prospects for mining precious metals and building materials for space infrastructure asteroids in a recent paper in Planetary and Space Science. Coauthors on the paper Matt Gialich and Jose Acain, are CEO and CTO, respectively, at the asteroid mining company AstroForge which just came out of stealth mode last year.

The asteroids have accessible mining volume that exceeds that available on the Moon or Mars. This is because only the thin outer crust of these bodies is reachable by excavation, whereas the asteroids are small enough to be totally consumed resulting in higher accessible mining volume.

To-scale accessible mining volume of terrestrial bodies, calculated as the total volume for the asteroids (main belt mass of 2.39 x 1023 kg, mean bulk density of 2000 kg/m3), and as the volume for an outer shell 1.2 km in thickness for the Moon, Mercury, and Mars, equivalent to the deepest open pit mine on Earth. Note the combined volume of the near-Earth asteroids (~5 x 1012 m3) is too small to be visible at this scale. Figure 1 in paper. Credits K.M. Cannon et al.

The authors take a fresh look at available data from meteorite fragments of asteroids. Their analysis found that for Platinum Group Metals (PGMs), the accessible concentrations are higher in asteroids than ores here on Earth making them potentially profitable to transport back for use in commodity markets.

“Asteroids are a promising source of metals in space, and this promise will mostly be unlocked in the main belt where the Accessible Mining Volume of bodies greatly exceeds that of the terrestrial planets and
moons”

PGMs are indispensable in a wide range of industrial, medical, and electronic applications. Some examples of end-use applications include catalysts for the petroleum and auto industries (palladium and platinum), in pacemakers and other medical implants (iridium and platinum), as a stain for fingerprints and DNA (osmium), in the production of nitric acid (rhodium), and in chemicals, such as cleaning liquids, adhesives, and paints (ruthenium).

It has been pointed out by some analysts that flooding markets here on Earth with abundant supplies of PGMs from space will cause prices to plummet, but the advantage of reducing carbon emissions and environmental damage associated with mining activities may make it worth it. The authors also point out that there are probably various uses where PGMs offer advantages in material properties over other metals but are not being used because they are currently too expensive.

Asteroids are rich in other materials such as silicon and aluminum which would be economically more useful for in-space applications. As the authors point out, some companies are already planning for use of metals and manufacturing in space such as Redwire Corporation with their On-Orbit Servicing, Assembly and Manufacturing (OSAM) and Archinaut One, which will attempt to build structural beams in LEO. Another example mentioned in the paper has been covered by SSP: the DARPA NOM4D program with aspirations to develop technologies for manufacturing megawatt-class solar arrays and radio frequency antennas using space materials. Finally, another potential market for aluminum sourced in space is fuel for Neumann Thrusters (although spent upper stage orbital debris may provide nearer term supplies). And of course, silicon will be needed to fabricate photovoltaic cell arrays for space-based solar power.

AstroForge will test their asteroid mining technology on two missions this year. Brokkr-1, a 6U CubeSat just launched on the SpaceX Transporter 7 mission last April, will validate the company’s refinery technology for extracting metals by vaporizing simulated asteroid materials and separating out the constituent components. Brokkr-2 will launch a second spacecraft on a rideshare mission chartered by Intuitive Machines attempting their second Moon landing later this year. Brokkr-2 will hitch a ride and then fly on to a target asteroid located over 35 million km from Earth. The journey is expected to take about 11 months and will fly by the body and continue testing for two years to simulate a roundtrip mission.

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Lunar-derived propellant fueling a cislunar economy may be competitive with Earth

AI generated image depicting a propellant factory on the Moon. Credits: DALL-E

The economics of an in-space industry based on lunar-derived rocket propellant was examined by Florida Space Institute planetary physicist Philip Metzger in a prepublication paper submitted to arXiv on March 16 . The study will be published in the June issue of Acta Astronautica. Many skeptics of this approach believe that with launch costs plummeting, driven down primarily due to reusability pioneered by SpaceX, it will be cheaper to power the nascent cislunar economy with propellant launched from Earth rather then fuel derived from lunar ice mining.

In his analysis, Metzger examines a cislunar economy of companies that operate geostationary satellites which need to purchase boost services using orbital transfer vehicles fueled by cryogenic hydrogen and oxygen. The question is, would sourcing H2/O2 from ice mined on the Moon be competitive with launching propellant from Earth. He notes that previous studies that favored Earth to solve this problem were flawed because they compared the different technologies for mining water on the Moon (e.g. strip mining, borehole sublimation, tent sublimation, or excavation with beneficiation) rather than analyzing the economics of the cis-lunar economy as a sector.

With that approach in mind, Metzger develops an economic model with figures of merit to assess how various technologies for ice mining compare to Earth sourced propellant. One such parameter is the “gear ratio” G, which in the parlance of orbital dynamics, is the ratio of the mass of hardware and propellant before versus after moving between two locations in accordance with the rocket equation. The other key metric is the production mass ratio Ø, which is the mass of propellant delivered to a specific location divided by the mass of the capital equipment needed to produce the fuel.

The “tent sublimation technology” mentioned in the paper was invented by George Sowers and is featured in his 2019 NIAC Phase I Final Report on ice mining from cold bodies in the solar system covered by SSP previously.

Although G is constrained by the laws of physics, reasonable values are possible and a value of Ø ≥ 35 is the threshold above which lunar propellant wins out. The tent sublimation technology is estimated to have Ø over 400, an order of magnitude higher than the minimum to gain an advantage. Metzger’s new approach took into account that launch costs will eventually come down as far as possible but even then, found that lunar propellant can be produced at a competitive advantage. The only caveat is validation of the TRL and reliability of ice mining technologies.

“Lunar-derived rocket propellant can outcompete rocket propellant launched from Earth, no matter how low launch costs go.”

Although not included in Metzger’s study, a method for extraction of water from lunar regolith is heating by low power microwaves. A recent study found that this technology is effective for extracting water from simulated lunar soil laced with ice. It would be interesting to see if Ø for this technique exceeds the advantage threshold.

Developing the business case for lunar water is the first step in rapidly bootstrapping an off-Earth economy.  Metzger has written about this previously where he sees robotics, 3D printing and in situ resource utilization being leveraged to accelerate growth of a solar system civilization.

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Solar cell manufacturing using lunar resources

Conceptual rendering of a Blue Alchemist solar cell fabrication facility on the Moon. Credits: Blue Origin

Jeff Bezos’ new initiative called Blue Alchemist made a splash last month boasting that the team had made photovoltaic cells, cover glass and aluminum wire from lunar regolith simulant. This is an impressive accomplishment if they have defined the end-to-end process which (with refinements for flight readiness) would essentially provide a turnkey system to fabricate solar arrays to generate power on the Moon. The announcement claimed that the approach “…can scale indefinitely, eliminating power as a constraint anywhere on the Moon.” Actually, this may not be possible at first for a single installation as surface based solar arrays can only collect sunlight during the lunar day and would have to charge batteries for use during the 14 day lunar night, unless they were located at the Peaks of Eternal Light near the Moon’s south pole. But if scaling up manufacturing is possible, coupled with production of transmission wire as described, a network of solar power stations in lower latitudes could be connected to distribute power where it is needed during the lunar night.

Very few details were revealed about the design outputs of the end products (not surprisingly) in Blue Origin’s announcement, particularly the “working prototype” solar cell. An image of the component was provided but it was unclear if the process fabricated the cells into a solar array or if the energy conversion efficiency was comparable to current state of the art (around 21%). Nor do we know how massive the manufacturing equipment would be, how much periodic maintenance is needed or if humans are required in the process. Still, if a turnkey manufacturing plant could be placed on the Moon and it’s output was solar arrays sourced from in situ materials, it would significantly reduce the costs of lunar settlements by not having to transport the power generation equipment from Earth. This particular process has the added benefit of producing oxygen as a byproduct, a valuable resource for life support and propulsion.

Research into production of solar cells on the Moon from in situ materials is not new. NASA was looking into it as recently as 2005 and there are studies even dating back to 1989. Blue’s process produces iron, silicon, and aluminum via electrolysis of melted regolith, using an electrical current to separate these useful elements from the oxygen to which they are chemically bound. Solar cells are produced by vapor deposition of the silicon. The older studies referenced above proposed similar processes.

It would be interesting to perform an economic analysis comparing the cost of a solar power system supplied from Earth by a company focusing on reducing launch costs (say, SpaceX) with that of a company like Blue Origin that fabricated the equipment from lunar materials. Peter Hague has done just that in a blog post on Planetocracy using his mass value metric.

Hague runs through the numbers comparing SpaceX’s predicted cost per kilogram delivered to the Moon by Starship with that of Blue Origin’s New Glenn. At current estimates the former is 5 times cheaper than the latter. Thus, to best Starship in mass value, Blue Alchemist would have to produce 5kg of solar panels for every 1kg of equipment delivered to the Moon, after which it would be the economic winner. Siting a recent analysis of lunar in situ resource utilization by Francisco J. Guerrero-Gonzalez and Paul Zabel (Technical University of Munich and German Aerospace Center (DLR), respectively) predicting comparable mass output rates, Hague believes this estimate is reasonable.

Perhaps we should not get ahead of ourselves as Blue Origin’s timeline for development of their New Glenn heavy-lift launch vehicle is moving a glacial pace and one wonders if they have the cart before the horse by siphoning off funds for Blue Alchemist. Jeff Bezos is free to spend his money any way he wishes and definitely seems to be in no hurry.

Conceptual illustration of New Glenn heavy-lift launch vehicle on ascent to orbit. Credits: Blue Origin

But SpaceX’s Starship has not made it to space yet either and after we see the first orbital flight, hopefully as early as next week, the company will have to demonstrate reliable reusability with hundreds of flights to achieve economies of scale commensurate with their predicted launch cost of $2M – $10M. As SpaceX has demonstrated with it’s launch vehicle development process it is not a question of if, it is one of when.

Image of full stack Starship at Starbase in Boco Chica, TX. Credits: SpaceX

As both companies refine their approach to space development, will it be the tortoise or the hare that wins the mass value price race for the cheapest approach to power on the Moon? Or will each company end up complementing each other with energy and transportation infrastructure in cislunar space? Either way, it will be exciting to watch.